Installation

WINDSHIELD / WINDOW GLASS: REAR SIDE WINDOW GLASS: INSTALLATION

1. CLEAN REAR DOOR GLASS





(a) Clean the outer circumference of the glass with a non-residue solvent.

NOTICE:
* Do not touch the glass surface after cleaning it.
* Even if using a new glass, clean the glass with a non-residue solvent.

2. CLEAN VEHICLE BODY

(a) Clean and shape the contact surface of the vehicle body.





(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

NOTICE:
Do not damage the vehicle body.

HINT
Leave as much adhesive on the vehicle body as possible.

(2) Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.

HINT
Clean the vehicle body even if all the adhesive has been removed.

3. INSTALL REAR DOOR GLASS





(a) Using a brush, apply Primer M to the exposed part of the vehicle body.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Do not apply Primer M to the adhesive.
* Throw away any leftover Primer M.
* Do not apply too much Primer M.

(b) Using a brush or sponge, apply Primer G to the edge of the rear door glass and contact surface.





Specification:





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover Primer G.
* Do not apply too much Primer G.

HINT
If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.

(c) Apply adhesive.





Adhesive:

Toyota Genuine Windshield Glass Adhesive or the equivalent

(1) Cut the tip off the cartridge nozzle, as shown in the illustration.

HINT
After cutting off the tip, use all adhesive within the time indicated in the table below.

Usage time frame:





(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the rear door glass as shown in the illustration.

Specification:





(d) Install the rear door glass onto the body.

(1) Hold the quarter window glass in place securely with protective tape or the equivalent until the adhesive hardens.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Check that the pins are attached to the body correctly.
* Check the clearance between the body and glass.

(2) Lightly press the front surface of the glass to ensure a close fit.

(3) Using a scraper, remove any excessive or protruding adhesive.





HINT
Apply adhesive to the rear door glass rim.

NOTICE:
Do not drive the vehicle within the time indicated in the table below.

Minimum time:





4. CHECK FOR LEAKAGE AND REPAIR

(a) Conduct a leak test by applying water to the adhesive portions after the adhesive has completely hardened.

(b) Seal any leakage with auto glass sealer.

5. INSTALL ACCESS DOOR GLASS OUTER WEATHERSTRIP

HINT
Use the same procedure as for the RH side Installation.

6. INSTALL REAR DOOR OPENING TRIM

HINT
Use the same procedure as for the RH side Reassembly.

7. INSTALL CENTER PILLAR UPPER GARNISH

HINT
Use the same procedure as for the RH side Reassembly.

8. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

HINT
Use the same procedure as for the RH side Reassembly.

9. INSTALL NO. 1 CUP HOLDER

HINT
Use the same procedure as for the RH side Reassembly.

10. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

HINT
Use the same procedure as for the RH side Reassembly.

11. INSTALL LAP BELT OUTER ANCHOR COVER

HINT
Use the same procedure as for the RH side Reassembly.

12. INSTALL ACCESS PANEL REAR WEATHERSTRIP

HINT
Use the same procedure as for the RH side Reassembly.