Removal
2GR-FE FUEL: FUEL PUMP: REMOVAL
1. DISCHARGE FUEL SYSTEM PRESSURE Removal
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL Removal
3. REMOVE REAR CENTER SEAT ASSEMBLY
4. REMOVE REAR NO. 1 SEAT ASSEMBLY LH
Removal
5. REMOVE REAR NO. 1 SEAT ASSEMBLY RH
Removal
6. REMOVE REAR DOOR SCUFF PLATE LH Removal
7. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH Removal
8. REMOVE DECK BOARD ASSEMBLY Removal
9. REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY Removal
10. REMOVE NO. 2 DECK BOARD SUB-ASSEMBLY Removal
11. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Removal
12. REMOVE REAR SEAT SIDE COVER LH Removal
13. REMOVE DECK SIDE TRIM BOX LH Removal
14. REMOVE REAR SEAT SIDE COVER RH Removal
15. REMOVE JACK CARRIER SUPPORT
16. REMOVE JACK CARRIER CUSHION Removal
17. REMOVE JACK ASSEMBLY Removal
18. REMOVE JACK CARRIER ASSEMBLY Removal
19. REMOVE DECK SIDE TRIM BOX RH Removal
20. REMOVE REAR MAT Removal
21. REMOVE DECK FLOOR BOARD ASSEMBLY Removal
22. DISCONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY LH Removal
23. DISCONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY RH Removal
24. REMOVE CENTER SEAT CUSHION COVER SUB-ASSEMBLY Removal
25. REMOVE REAR NO. 2 SEAT ASSEMBLY Removal
26. REMOVE REAR FLOOR FINISH PLATE Removal
27. REMOVE DECK SIDE TRIM COVER LH Removal
28. REMOVE DECK SIDE TRIM LH Removal
29. REMOVE SIDE TRIM COVER LH (w/o Rear Seat Entertainment System) Removal
30. REMOVE POWER OUTLET SOCKET BEZEL (w/ Rear Seat Entertainment System) Removal
31. REMOVE REAR COMBINATION LIGHT SERVICE COVER LH Removal
32. REMOVE REAR POWER POINT SOCKET ASSEMBLY Removal
33. REMOVE REAR POWER OUTLET SOCKET COVER Removal
34. REMOVE REAR DECK TRIM COVER (w/o Remote Folding Function) Removal
35. REMOVE RECLINING REMOTE CONTROL LEVER BEZEL LH (w/ Remote Folding Function) Removal
36. REMOVE ROPE HOOK ASSEMBLY (for LH Side) Removal
37. REMOVE NO. 2 DECK SIDE TRIM HOOK Removal
38. REMOVE FRONT DECK SIDE TRIM COVER LH Removal
39. DISCONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH Removal
40. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH Removal
41. REMOVE REAR FLOOR SERVICE HOLE COVER
(a) Using a clip remover, remove the 3 clips and lift up the front floor carpet.
(b) Remove the rear floor service hole cover.
(c) Disconnect the fuel pump connector.
42. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
(a) Remove the tube joint clip, and pull out the fuel pump tube.
NOTICE:
* Check that there is no dirt or other foreign objects around the connector before disconnecting it. Clean the connector if necessary.
* It is necessary to prevent mud or dirt from entering the quick connector. If mud or dirt gets in the connector, the O-rings may not seal properly.
* Disconnect the quick connector by hand. Do not use any tools.
* Do not bend, kink or twist the nylon tubes. Protect the connector by covering it with a plastic bag.
* If the pipe and connector are stuck, carefully try wiggling or pushing and pulling on the connector to release it. Pull the connector off carefully.
(b) Using a 6 mm socket hexagon wrench, install SST to the fuel pump gauge retainer.
SST : 09808-14020
09808-01410
09808-01420
09808-01430
HINT
* Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.
* Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).
(c) Using SST, loosen the fuel pump gauge retainer.
SST : 09808-14020
09808-01410
09808-01420
09808-01430
NOTICE:
* Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
* Loosen the retainer by turning it counterclockwise while holding SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.
HINT
The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.
(d) Remove the fuel pump gauge retainer.
(e) Remove the fuel suction tube with pump and gauge.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge.
(f) Remove the gasket from the fuel tank.