Operation CHARM: Car repair manuals for everyone.

Installation





DIFFERENTIAL: DIFFERENTIAL CARRIER ASSEMBLY: INSTALLATION

1. INSTALL NO. 1 REAR DIFFERENTIAL SUPPORT

(a) Install the No. 1 rear differential support to the rear differential carrier assembly with the 2 bolts and 2 lock nuts.





Torque : 86 Nm (877 kgf-cm, 63 ft-lbf)

2. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

(a) Jack up the rear differential carrier assembly and rear suspension member sub-assembly with a jack.





(b) Connect the No. 1 rear differential support to the rear suspension member sub-assembly with the 2 bolts and 2 lock nuts.

Torque : 137 Nm (1400 kgf-cm, 101 ft-lbf)

(c) Install the rear differential carrier assembly to the rear suspension member sub-assembly with the 3 bolts.





Torque : 95 Nm (970 kgf-cm, 70 ft-lbf)

3. INSTALL REAR SUSPENSION MEMBER Installation

4. INSTALL REAR DRIVE SHAFT SNAP RING LH Reassembly

5. INSTALL REAR DRIVE SHAFT SNAP RING RH

HINT
Perform the same procedure as the LH side.

6. INSTALL REAR DRIVE SHAFT ASSEMBLY LH Installation

7. INSTALL REAR DRIVE SHAFT ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

8. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH Installation

9. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

10. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

11. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY LH Installation

12. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

13. TEMPORARILY INSTALL REAR STRUT ROD ASSEMBLY (for LH Side) Installation

14. TEMPORARILY INSTALL REAR STRUT ROD ASSEMBLY (for RH Side)

HINT
Perform the same procedure as the LH side.

15. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH Installation

16. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

17. INSTALL REAR DISC (for LH Side) Reassembly

18. INSTALL REAR DISC (for RH Side)

HINT
Perform the same procedure as the LH side.

19. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH Replacement

20. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

21. TEMPORARILY INSTALL REAR AXLE SHAFT NUT LH Installation

22. TEMPORARILY INSTALL REAR AXLE SHAFT NUT RH

HINT
Perform the same procedure as the LH side.

23. INSTALL REAR SPEED SENSOR LH Installation

24. INSTALL REAR SPEED SENSOR RH

HINT
Perform the same procedure as the LH side.

25. STABILIZE SUSPENSION Installation

26. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

27. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH Installation

28. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

29. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

30. FULLY TIGHTEN REAR STRUT ROD ASSEMBLY (for LH Side) Installation

31. FULLY TIGHTEN REAR STRUT ROD ASSEMBLY (for RH Side)

HINT
Perform the same procedure as the LH side.

32. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY Installation

33. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

HINT
Perform the same procedure as the No. 3 parking brake cable assembly.

34. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH Replacement

35. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

36. REMOVE REAR DISC (for LH Side) Disassembly

37. REMOVE REAR DISC (for RH Side)

HINT
Perform the same procedure as the LH side.

38. INSPECT REAR AXLE HUB BEARING LOOSENESS (for LH Side) Rear Axle Hub

39. INSPECT REAR AXLE HUB BEARING LOOSENESS (for RH Side)

HINT
Perform the same procedure as the LH side.

40. INSPECT REAR AXLE HUB RUNOUT (for LH Side) Rear Axle Hub

41. INSPECT REAR AXLE HUB RUNOUT (for RH Side)

HINT
Perform the same procedure as the LH side.

42. INSTALL REAR DISC (for LH Side) Reassembly

43. INSTALL REAR DISC (for RH Side)

HINT
Perform the same procedure as the LH side.

44. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH (for LH Side) Replacement

45. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH (for RH Side)

HINT
Perform the same procedure as the LH side.

46. INSTALL REAR AXLE SHAFT NUT LH (for LH Side) Installation

47. INSTALL REAR AXLE SHAFT NUT RH (for RH Side)

HINT
Perform the same procedure as the LH side.

48. INSTALL CENTER EXHAUST PIPE ASSEMBLY Installation

49. INSTALL TAIL EXHAUST PIPE ASSEMBLY Installation

50. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY Installation

51. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY Installation

52. INSTALL REAR DIFFERENTIAL DRAIN PLUG

(a) Using a hexagon wrench (10 mm), install the filler plug with a new gasket.





Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)

53. ADD DIFFERENTIAL OIL

(a) Fill the rear differential carrier assembly with hypoid gear oil.

54. INSPECT DIFFERENTIAL OIL Adjustments

55. INSTALL REAR DIFFERENTIAL FILLER PLUG

(a) Using a hexagon wrench (10 mm), install the filler plug with a new gasket.





Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)

56. INSPECT AND ADJUST TRANSFER OIL

57. INSTALL REAR WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

58. INSPECT REAR WHEEL ALIGNMENT

Rear Wheel Alignment

59. CHECK FOR REAR SPEED SENSOR SIGNAL

Test Mode Procedure

60. INSPECT FOR EXHAUST GAS LEAK Installation