Operation CHARM: Car repair manuals for everyone.

Removal





2GR-FXE FUEL: FUEL PUMP: REMOVAL

1. REMOVE FUEL TANK ASSEMBLY

Removal

2. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

(a) Disconnect the fuel pump connector.





(b) Disconnect the clamp and vapor pressure sensor connector.

Text in Illustration





(c) Remove the tube joint clip and clamp and pull out the fuel pump tube.





Text in Illustration





NOTICE:
* Check that there is no dirt or foreign matter around the fuel tube joint and proceed with the work only after cleaning off any excess dirt.
* Be careful not to allow dirt or foreign matter to scratch or come into contact with the fuel tube connector and fuel suction plate that are sealed by O-rings.
* Do not use any tools for this work.
* Do not bend, kink or twist the nylon tube by force.
* Cover the disconnected fuel tube joint with a plastic bag.
* When the fuel tube joint and fuel suction plate are stuck, pinch the fuel tank tube with your fingers and turn it carefully to release it. Then disconnect the fuel tank tube.

(d) Remove the 8 bolts, fuel tank vent tube set plate and fuel pump connector plate.





(e) Pull out the fuel suction tube assembly with pump and gauge from the fuel tank.





NOTICE:
* Do not damage the fuel pump filter.
* Be careful not to bend the arm of the sender gauge.

(f) Remove the gasket from the fuel tank.