Installation
3UR-FE INTAKE / EXHAUST: INTAKE MANIFOLD: INSTALLATION
1. INSTALL WIRE HARNESS CLAMP BRACKET
(a) Install the 2 wire harness clamp brackets with the 2 bolts.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
2. INSTALL PURGE VSV
(a) Connect the purge line hose to the intake manifold.
(b) Install the purge VSV to the intake manifold with the bolt.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
3. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)
(a) Install the vacuum switching valve to the intake manifold with the bolt.
Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
(b) Connect the 2 vacuum hoses to the vacuum switching valve.
4. INSTALL THROTTLE BODY ASSEMBLY
(a) Align the protrusion of a new gasket with the groove of the intake manifold, and install the gasket.
(b) Install the throttle body with the 4 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
5. INSTALL NO. 2 V-BANK COVER BRACKET SUB-ASSEMBLY
(a) Install the bracket with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
6. INSTALL V-BANK COVER BOLT
(a) Install the cover bolt to the intake manifold.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
7. INSTALL NO. 1 V-BANK COVER BRACKET
(a) Install the bracket with the 2 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
8. INSTALL VENTILATION HOSE ASSEMBLY
(a) Install the ventilation hose to the intake manifold with the 2 bolts.
for bolt A - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
for bolt B - Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
9. INSTALL INTAKE MANIFOLD
(a) Place 2 new gaskets on the intake manifold.
(b) Place the intake manifold on the cylinder head.
(c) Install and uniformly tighten the 8 bolts and 2 nuts in several steps.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(d) Install the wire bracket to the intake manifold with the bolt.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(e) Connect the 3 wire clamps to the 3 wire brackets.
(f) Install the No. 3 engine cover.
(g) Install the No. 1 engine cover sub-assembly.
(h) Connect the purge VSV connector.
(i) Connect the purge line hose to the purge VSV.
(j) Connect the vacuum switching valve connector (for ACIS).
(k) Connect the No. 1 ventilation hose.
(l) Connect the 2 water by-pass hoses.
(m) Connect the throttle body connector.
(n) Connect the ventilation hose to the ventilation pipe of the cylinder head cover LH and RH.
10. INSTALL AIR CLEANER HOSE ASSEMBLY
(a) Install the air cleaner hose so that the protrusion of the air cleaner cap aligns with the groove of the hose as shown in the illustration.
(b) Tighten the 2 clamps.
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
(c) Connect the vacuum hose.
(d) Connect the No. 2 ventilation hose.
11. ADD ENGINE COOLANT Service and Repair
12. INSPECT FOR COOLANT LEAK Testing and Inspection
13. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
14. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY Installation
15. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH Installation
16. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH Installation
17. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
(a) Install the cowl top ventilator louver Installation.
18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
19. CHECK THROTTLE BODY ASSEMBLY On-Vehicle Inspection