Operation CHARM: Car repair manuals for everyone.

Installation





1UR-FE LUBRICATION: ENGINE OIL COOLER: INSTALLATION

1. INSTALL OIL COOLER SPACER





(a) Apply a light coat of engine oil to a new gasket.

(b) Install the gasket to the oil cooler spacer.





(c) Install the oil cooler spacer to the oil filter bracket with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

2. INSTALL OIL COOLER ASSEMBLY





(a) Apply a light coat of engine oil to 2 new O-rings.

(b) Install the 2 O-rings to the oil cooler.





(c) Install the oil cooler with the 5 nuts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

3. INSTALL OIL FILTER BRACKET





(a) Apply a light coat of engine oil to 2 new O-rings.

(b) Install the 2 O-rings to the timing chain cover.





(c) Install the oil filter bracket with the 2 nuts and 2 bolts.

Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)

4. INSTALL NO. 1 OIL COOLER BRACKET





(a) Connect the ground wire to the cylinder block.

(b) Install the oil cooler bracket with the 2 nuts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

5. INSTALL WATER BY-PASS PIPE Installation

6. CONNECT COOLER COMPRESSOR ASSEMBLY Installation

7. INSTALL OIL PRESSURE SENDER GAUGE ASSEMBLY Installation

8. INSTALL OIL FILTER ELEMENT Replacement

9. INSTALL FAN AND GENERATOR V BELT Installation

10. ADD ENGINE OIL Replacement

11. ADD ENGINE COOLANT Service and Repair

12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

13. INSPECT FOR OIL LEAK Replacement

14. CHECK ENGINE OIL LEVEL Testing and Inspection

15. INSPECT FOR COOLANT LEAK Testing and Inspection

16. INSTALL NO. 1 ENGINE UNDER COVER Replacement