Installation

U760E AUTOMATIC TRANSMISSION / TRANSAXLE: VALVE BODY ASSEMBLY: INSTALLATION

1. INSTALL MANUAL VALVE

(a) Coat the manual valve with ATF.

(b) Install the manual valve into the transmission valve body.

2. INSTALL NO. 1 GOVERNOR APPLY GASKET

(a) Coat 2 new No. 1 governor apply gaskets with ATF.

(b) Install the 2 No. 1 governor apply gaskets onto the transaxle case.

3. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

(a) Coat the O-ring of the transmission wire with ATF.





(b) Insert the pin of the manual valve lever into the groove on the end of the manual valve and install the transmission valve body onto the automatic transaxle with the 11 bolts.

Text in Illustration





Bolt Length





Bolt A, B, C - Torque : 11 Nm (110 kgf-cm, 8 ft-lbf)

Bolt D - Torque : 9.6 Nm (98 kgf-cm, 85 in-lbf)

NOTICE:
* When installing the transmission valve body, be careful not to allow the transmission revolution sensor and automatic transaxle to interfere with each other.
* First, temporarily tighten the bolts marked (*a) in the illustration because they are positioning bolts.

4. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(a) Coat a new O-ring with ATF.

(b) Install the O-ring onto the valve body oil strainer.

NOTICE:
Ensure that the O-ring is not twisted.

(c) Install the valve body oil strainer onto the transmission valve body with the 2 bolts.

Torque : 9.6 Nm (98 kgf-cm, 85 in-lbf)

5. INSTALL TRANSMISSION OIL CLEANER MAGNET

(a) Install the 2 transmission oil cleaner magnets onto the automatic transaxle oil pan as shown in the illustration.





Text in Illustration





6. INSTALL AUTOMATIC TRANSAXLE OIL PAN GASKET

(a) Install a new automatic transaxle oil pan gasket onto the automatic transaxle oil pan.

7. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

(a) Install the automatic transaxle oil pan with the automatic transaxle oil pan gasket onto the automatic transaxle with the 17 bolts.





Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)

NOTICE:
Completely remove any oil or grease from the contact surface of the automatic transaxle and automatic transaxle oil pan with the automatic transaxle oil pan gasket before installation.

(b) Clean and degrease the 2 bolts and the installation hole in the automatic transaxle.





(c) Apply adhesive to 2 or 3 threads on the ends of the bolt.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

(d) Install the 2 bolts.

Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

8. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY Installation

9. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

Installation