Installation

2TR-FE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR ASSEMBLY





(a) Install the radiator with the 4 bolts.

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

(b) Connect the oil cooler inlet and outlet hoses. (for Automatic Transmission)

(c) Connect the radiator hose NO. 2.





(d) Connect the radiator hose inlet.





2. INSTALL FAN SHROUD





(a) Install the fan pulley.

(b) Install the fan shroud and fan with fluid coupling together.





NOTICE:
Make sure that the fan shroud and fan with fluid coupling do not make any contact with the radiator when they are installed.

(c) Provisionally install the fan with fluid coupling with the 4 nuts.

(d) Install the 2 bolts shown in the illustration.





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(e) Connect the oil cooler inlet and outlet hoses to the fan shroud. (for Automatic Transmission)





(f) Connect the radiator reserve tank hose to the radiator.





(g) Install the fan generator V belt.

(h) Tighten the 4 nuts shown in the illustration.





Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)

3. INSTALL RADIATOR SUPPORT TO FRAME SEAL LH





(a) Install the radiator support frame seal LH with the 9 clips.

4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 3.9 Nm (40 kgf-cm, 35 in-lbf)

5. ADD ENGINE COOLANT Service and Repair

6. CHECK FOR ENGINE COOLANT LEAKAGE Testing and Inspection

7. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.1 (for Pre Runner and 4WD Type)

Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)