Removal

R155 MANUAL TRANSMISSION: MANUAL TRANSMISSION ASSEMBLY: REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. REMOVE CONSOLE UPPER REAR PANEL SUB-ASSEMBLY (for Separate Seat Type) Removal

3. REMOVE REAR CONSOLE BOX ASSEMBLY (for Separate Seat Type) Removal

4. REMOVE FRONT CONSOLE BOX (for Separate Seat Type) Removal

5. REMOVE FRONT CONSOLE BOX (for Bench Seat Type) Removal

6. REMOVE SHIFT LEVER BOOT ASSEMBLY

(a) Remove the 2 screws A, 2 clips B and floor shift lever assembly.

7. REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY

(a) Cover the shift lever cap with a cloth.

(b) While pressing down on the shift lever, turn it counterclockwise to remove.

(c) Pull out the shift lever.

8. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY

(a) Remove the 4 bolts and engine under cover No. 2.

9. DRAIN MANUAL TRANSMISSION OIL

Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)

10. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal

11. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for Access Cab) Removal

12. REMOVE PROPELLER SHAFT ASSEMBLY (for Regular Cab) Removal

13. REMOVE STARTER ASSEMBLY Removal

14. REMOVE MANIFOLD STAY

(a) Remove the 3 bolts and manifold stay.

15. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY

(a) Remove the 2 bolts and separate the clutch release cylinder assembly.

16. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

(a) Support the transmission rear side with a transmission jack.

(b) Remove the 4 bolts from the engine rear mounting.

(a) Remove the 4 bolts and engine mounting insulator rear No. 1.

18. DISCONNECT WIRE HARNESS

(a) Tilt the transmission assembly downward.

NOTICE:
Make sure that the cooling fan does not come in contact with the fan shroud.

(b) Disconnect the back-up lamp switch connector.

(c) Disconnect the speed sensor connector.

(d) Disconnect the wire harness clamp from the transmission assembly.

19. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY

(a) Remove the 7 bolts and remove the transmission assembly.