Installation

1GR-FE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR ASSEMBLY

(a) Set the radiator bracket hooks to the radiator support holes.





(b) Install the radiator with the 4 bolts.

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

(c) Connect the radiator side deflector LH with the 3 clips.

(d) Connect the radiator side deflector RH with the 3 clips.

2. INSTALL FAN SHROUD

(a) Install the fan pulley to the water pump.

(b) Place the shroud together with the coupling fan between the radiator and engine.

NOTICE:
Be careful not to damage the radiator core.

(c) Align the paint marks on the heads of the water pump stud bolts with the paint marks of the same color on the outer edge of the fluid coupling flange and install the fluid coupling to the water pump.





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(d) Temporarily install the fluid coupling fan to the water pump with the 4 nuts. Tighten the nuts as much as possible by hand.

(e) Attach the claws of the shroud to the radiator as shown in the illustration.





(f) Install the shroud with the 2 bolts.

Torque : 6.5 Nm (66 kgf-cm, 58 in-lbf)

(g) Connect the reservoir hose to the radiator tank upper.

(h) Install the fan and generator V-belt Installation.

(i) Tighten the 4 nuts of the fluid coupling fan.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

3. INSTALL RADIATOR HOSE OUTLET

(a) Connect the radiator hose outlet to the water inlet housing shown in the illustration.





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(b) Install the radiator hose outlet to the radiator shown in the illustration.





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4. INSTALL RADIATOR HOSE INLET

(a) Connect the radiator hose inlet as shown in the illustration.





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5. ADD ENGINE COOLANT Service and Repair

6. INSPECT FOR COOLANT LEAK Testing and Inspection

7. INSTALL NO. 1 ENGINE UNDER COVER Replacement