Operation CHARM: Car repair manuals for everyone.

Installation





1UR-FE COOLING: WATER PUMP: INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY

(a) Install a new gasket and the water pump with the 8 bolts shown in the illustration.





for bolt A - Torque : 47 Nm (479 kgf-cm, 35 ft-lbf)

for bolt B - Torque : 23 Nm (235 kgf-cm, 17 ft-lbf)

for bolt C - Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

2. INSTALL WATER PUMP PULLEY

(a) Temporarily install the pulley with the 4 bolts.

(b) Using SST, hold the pulley and tighten the 4 bolts.





SST : 09960-10010

09962-01000

09963-01000

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

3. INSTALL WATER INLET HOUSING

(a) Install a new gasket to the water pump.

(b) Install the water inlet housing with the 3 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)





4. CONNECT NO. 5 WATER BY-PASS HOSE

(a) Connect the water by-pass hose.





HINT
The direction of hose clamp is indicated in the illustration.

5. CONNECT NO. 8 WATER BY-PASS HOSE

(a) Connect the water by-pass hose.





HINT
The direction of hose clamp is indicated in the illustration.

6. INSTALL NO. 1 WATER BY-PASS HOSE

(a) Install the water by-pass hose.





HINT
The direction of hose clamp is indicated in the illustration.

7. INSTALL WATER BY-PASS PIPE (w/ Oil Cooler)





(a) Connect the 4 water hoses.

HINT
Connect each hose so that the direction of each hose clamp is as indicated in the illustration.

(b) Install the water by-pass hose with the 2 bolts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

8. CONNECT COOLER COMPRESSOR ASSEMBLY (w/ Oil Cooler) Installation

9. INSTALL FRONT FENDER APRON SEAL LH Installation

10. INSTALL WATER INLET SUB-ASSEMBLY WITH THERMOSTAT

(a) Install the water inlet with thermostat Installation.

11. INSTALL FAN SHROUD

(a) Install the fan shroud Installation.