Installation
AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION
1. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(a) Install the air conditioning unit with the nut.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Install the instrument panel reinforcement.
(1) Temporarily install the instrument panel reinforcement.
(2) for Passenger Side:
Using a 12 mm hexagon wrench, install the 2 collars.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(3) for Passenger Side:
Using a T40 "TORX" socket, install the 2 "TORX" bolts.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(4) for Driver Side:
Install the 3 bolts.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(5) for Driver Side:
Install the 3 caps.
(b) Attach the clamps and connectors to the wire harness.
(c) Install the 8 bolts, 2 screws and 4 nuts.
3. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY
(a) for Column Shift Type:
Install the instrument panel Installation.
(b) for Floor Shift Type:
Install the instrument panel Installation.
4. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column Installation.
5. INSTALL FRONT WIPER MOTOR AND BRACKET
(a) Install the front wiper motor and bracket Installation.
6. CONNECT HEATER WATER INLET HOSE AND HEATER WATER OUTLET HOSE
(a) Connect the 2 heater water hoses and attach the 2 clips.
7. CONNECT SUCTION PIPE SUB-ASSEMBLY AND LIQUID TUBE
(a) Remove the attached vinyl tape from the tubes.
(b) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the suction pipe sub-assembly and liquid tube.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the 2 O-rings on the suction pipe sub-assembly and liquid tube.
(d) Connect the suction pipe sub-assembly and liquid tube.
HINT
After the connection, check that the claw of the piping clamp is engaged.
(e) Attach the plate as shown in the illustration and install the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
8. INSTALL NO. 2 COOLER COVER
(a) Attach the 2 claws to install the cover.
(b) Install the 2 nuts.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
10. CHECK SRS WARNING LIGHT
(a) Check the SRS warning light Check Mode Procedure.
11. ADD ENGINE COOLANT
(a) for 1GR-FE:
Add engine coolant Service and Repair.
(b) for 1UR-FE:
Add engine coolant Service and Repair.
(c) for 3UR-FE:
Add engine coolant Service and Repair.
(d) for 3UR-FBE:
Add engine coolant Service and Repair.
12. CHARGE REFRIGERANT Service and Repair
13. WARM UP ENGINE Service and Repair
14. CHECK FOR ENGINE COOLANT LEAK Service and Repair
15. CHECK FOR REFRIGERANT GAS LEAK
(a) Check for refrigerant gas leak Service and Repair.