Installation

3UR-FE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR ASSEMBLY

(a) Set the radiator bracket hooks to the radiator support holes.





(b) Install the radiator with the 4 bolts.

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

2. INSTALL RADIATOR SIDE DEFLECTOR LH

(a) Install the deflector with the 6 clips.





(b) Connect the wire harness clamp.

3. INSTALL RADIATOR SIDE DEFLECTOR RH

(a) Install the deflector with the 6 clips.





4. INSTALL FAN SHROUD

(a) Install the fan pulley to the fan bracket.

(b) Place the shroud together with the coupling fan between the radiator and engine.

NOTICE:
Be careful not to damage the radiator core.

(c) Temporarily install the fluid coupling fan to the fan bracket with the 4 nuts. Tighten the nuts as much as possible by hand.

(d) Attach the shroud's claws to the radiator as shown in the illustration.





(e) Install the shroud with the 2 bolts.

Torque : 6.5 Nm (66 kgf-cm, 58 in-lbf)

(f) Connect the reservoir hose to the upper radiator tank.

(g) Install the fan and generator V-belt.

(h) Tighten the 4 nuts of the fluid coupling fan.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)





5. CONNECT INLET RADIATOR HOSE

6. CONNECT OUTLET RADIATOR HOSE

7. ADD ENGINE COOLANT Service and Repair

8. INSPECT FOR COOLANT LEAK Testing and Inspection

9. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

10. INSTALL NO. 1 ENGINE UNDER COVER Replacement