Operation CHARM: Car repair manuals for everyone.

Installation





SUSPENSION CONTROL: STABILIZER CONTROL VALVE (w/ KDSS): INSTALLATION

1. INSTALL STABILIZER CONTROL WITH ACCUMULATOR HOUSING ASSEMBLY

(a) Install the stabilizer control with accumulator housing with the 3 bolts.

Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

(b) Connect the connector, and then attach the clamp to the hole of the bracket.

2. INSTALL FRONT STABILIZER CONTROL TUBE

(a) Install a new front stabilizer control tube (front side and rear side).





(1) Apply suspension fluid to the threads of the flare nuts.

(2) Temporarily install the 6 flare nuts on the front stabilizer control tubes.

NOTICE:
* Do not bend the control tubes.
* Make sure that the control tubes do not contact other parts.
* Do not damage the control tubes or flare nuts.

(b) Install the 2 bolts.

Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

(c) Using a union nut wrench, tighten the 6 flare nuts on the front stabilizer control tubes.

Torque : 44 Nm (450 kgf-cm, 33 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.

3. INSTALL FRONT STABILIZER CONTROL TUBE INSULATOR

(a) Install the front stabilizer control tube insulator with the 2 bolts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

4. INSTALL FRONT STABILIZER TUBE PROTECTOR

(a) Install the front stabilizer tube protector with the 2 bolts.

Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

5. INSTALL REAR STABILIZER CONTROL TUBE

(a) Install a new rear stabilizer control tube (front side and rear side).





(1) Apply suspension fluid to the threads of the flare nuts.

(2) Temporarily install the 4 flare nuts on the rear stabilizer control tubes.

NOTICE:
* Make sure that the control tubes do not contact other parts.
* Do not bend the control tubes.
* Do not damage the control tubes or flare nuts.

(b) Install the 5 bolts.

Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

(c) Using a union nut wrench, tighten the 4 flare nuts on the rear stabilizer control tubes.

Torque : 44 Nm (450 kgf-cm, 33 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.

(d) Install the rear stabilizer control tubes to the rear stabilizer control cylinder with the 2 union bolts and 2 new pressure port gaskets.

Torque : 69 Nm (704 kgf-cm, 51 ft-lbf)

NOTICE:
Insert the stoppers of the rear stabilizer control tubes into the rear stabilizer control cylinder.

6. BLEED AIR FROM SUSPENSION FLUID Service and Repair

7. APPLY PRESSURE ACCORDING TO TEMPERATURE MANAGEMENT CHART WHEN FILLING FLUID Service and Repair

8. INSPECT FOR SUSPENSION FLUID LEAK Suspension Control System (w/ KDSS)

9. INSTALL FRONT WHEEL Installation

10. INSTALL REAR WHEEL Installation

11. INSPECT VEHICLE HEIGHT Suspension Control System (w/ KDSS)

12. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY Installation

13. INSTALL STABILIZER CONTROL VALVE PROTECTOR

(a) Install the stabilizer control valve protector with the 2 bolts.

Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

14. INSTALL SIDE STEP ASSEMBLY LH Installation

15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.