Installation

2GR-FE COOLING: RADIATOR: INSTALLATION

1. INSTALL LOWER RADIATOR SUPPORT

(a) Install the 2 lower radiator supports.





2. INSTALL RADIATOR SUPPORT CUSHION

(a) Install the 2 radiator support cushions.





3. INSTALL FAN ASSEMBLY WITH MOTOR

(a) Put in the fan assembly with motor to the radiator assembly.





(b) Install the fan assembly with motor with the 3 bolts.

Torque : 7.8 Nm (80 kgf-cm, 69 in-lbf)

(c) Connect the radiator reserve tank hose or pipe to the radiator assembly.





4. INSTALL RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR

(a) Install the radiator assembly and fan assembly with motor.





5. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the cooler condenser assembly with the 4 bolts.





Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

6. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

(a) Install the upper radiator support sub-assembly with the 6 bolts and attach the hood lock control cable clamp to the radiator support.

Bolt A - Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)





(b) Connect the low pitched horn and high pitched horn connectors.





7. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) Installation

8. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) Installation

9. INSTALL RADIATOR GRILLE SUB-ASSEMBLY Installation

10. CONNECT COOLING FAN ECU CONNECTOR

(a) Connect the cooling fan ECU connector and attach the wire harness clamps to the fan shroud RH side.





(b) Attach the wire harness clamps to the fan shroud LH side.





11. CONNECT OIL COOLER HOSE

(a) Connect the oil cooler hoses to the radiator.





12. CONNECT NO. 2 RADIATOR HOSE

(a) Connect the No. 2 radiator hose to the radiator.





13. CONNECT NO. 1 RADIATOR HOSE

(a) Connect the No. 1 radiator hose to the radiator.





14. INSTALL NO. 1 AIR CLEANER INLET Installation

15. INSTALL NO. 2 AIR CLEANER INLET Installation

16. INSTALL BATTERY Installation

17. INSTALL COOL AIR INTAKE DUCT SEAL Installation

18. ADD ENGINE COOLANT Service and Repair

19. INSPECT FOR COOLANT LEAK Testing and Inspection

20. INSPECT AUTOMATIC TRANSAXLE FLUID

HINT
.

21. INSPECT FOR OIL LEAK

22. INSTALL NO. 1 ENGINE UNDER COVER Installation

23. INSTALL ENGINE UNDER COVER ASSEMBLY Installation

24. INSTALL V-BANK COVER SUB-ASSEMBLY Installation