Installation

2GR-FE COOLING: WATER PUMP: INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY

(a) Install a new water pump gasket and the water pump assembly with the 16 bolts.





Bolt A - Torque : 21 Nm (214 kgf-cm, 16 ft-lbf)

Bolts B and C - Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

NOTICE:
* Make sure that there is no oil on the threads of bolts A.
* Be sure to replace 2 bolts C with new ones or reuse them after applying adhesive 1344.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

2. INSTALL WATER INLET HOUSING

(a) Install a new water inlet housing gasket and water outlet pipe O-ring.





(b) Install the water inlet housing with the 2 bolts and nut.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

NOTICE:
Be careful not to allow the O-ring to get caught between the parts.

(c) Connect the water hose.

3. INSTALL WATER PUMP PULLEY

(a) Temporarily install the water pump pulley with the 4 bolts.





(b) Using SST, hold the water pump pulley.

SST : 09960-10010

09962-01000

09963-00700

(c) Tighten the 4 bolts.

Torque : 21 Nm (214 kgf-cm, 16 ft-lbf)

4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

(a) Install the V-ribbed belt tensioner assembly with the 5 bolts.





Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

5. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the idler pulley cover plate, No. 2 idler pulley cover plate and No. 2 idler pulley sub-assembly with the bolt.





Torque : 54 Nm (550 kgf-cm, 40 ft-lbf)

HINT
Plate diameter:

Idler pulley cover plate: 33.6 mm (1.32 in.)

No. 2 idler pulley cover plate: 37.8 mm (1.49 in.)

6. INSTALL GENERATOR ASSEMBLY Installation

7. INSTALL ENGINE HANGERS Installation

8. REMOVE ENGINE STAND

9. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

HINT
Installation.