Subframe, Lowering

Subframe, Lowering

Special tools, testers and auxiliary items required

• Locating pins (T10096)

• Engine/transmission jack (V.A.G 1383 A)

Removing

- Turn the steering wheel to the straight-ahead position and remove the ignition key so that the electric steering wheel lock releases.

- Remove the nuts - arrows - and remove foot well trim - 1 -.





- Remove the bolt - 1 - and remove the universal joint - 2 - from the steering gear.





- Remove lower noise insulation.

Vehicles with Auxiliary Heater

- Remove bolts - arrows A - from heat shield.





- Remove bracket - 2 - from subframe.

- Remove bolt - arrow B - and slide exhaust pipe of auxiliary heater - 1 - upward.

Continuation for All Vehicles

- Remove exhaust system bracket from subframe- arrows -.





- Remove pendulum support from transmission, unscrew bolts - 13 - to do so.





- Remove the coupling rods from the stabilizer bar.

- Subframe, securing, refer to => [ Subframe, Securing ] Subframe, Securing.

- Place (V.A.G 1383 A) under subframe.





- Place for example a block of wood - 1 - between (V.A.G 1383 A) and subframe.

- Remove the bolts - 9 - and - 10 - and lower the subframe maximum 10 cm.





• Be careful not to overstretch the electrical wire for the steering.

Installing

Installation is performed in the reverse order of removal.

- Install lower noise insulation.

• Make sure that the ball joint boot is not damaged or twisted.

Tightening Specifications





Tightening Specifications, Subframe to Body





Tightening Specifications, Pendulum Support to the Transmission

CAUTION!
From MY 2008, Heli-Coil inserts are installed in the threads for the pendulum support threaded connection in the 02Q manual transmissions. Differences

On these and all other transmissions, use strength class 10.9 bolts.

If, in the 02Q manual transmissions, there is not Heli-Coil insert, then use 8.8 strength class bolts and the appropriate tightening specification.