Operation CHARM: Car repair manuals for everyone.

Variable Induction Control Module: Testing and Inspection






Intake Manifold Flap Vacuum Actuator, Checking

The test must only be performed if torque loss is present, meaning if there is reduced elasticity or reduced engine acceleration.

Special tools, testers and auxiliary items required

Hand Vacuum Pump (VAS 6213) or Hand Vacuum Pump (V.A.G 1390)

Conditions

Intake Manifold Tuning (IMT) valve (N156) was checked using the "Guided Fault Finding" in the vehicle diagnostic tester.

Sequence

If the IMT valve is OK:

- Start engine and let run at idle.

- Have a 2nd person increase engine speed abruptly (press accelerator pedal). Observe variable intake manifold vacuum actuator.






The actuator must switch.

If change over does not function as specified:

- Check whether the vacuum system, including the vacuum reservoir in intake manifold, is properly sealed.

- Check whether the change over mechanism moves easily. Do this by actuating the linkage by hand.

- Check whether the vacuum lines are correctly connected.

- Check that vacuum hoses are not porous.

If no malfunction was found:

- Remove the air filter. Refer to => [ Air Filter Housing Overview ] Service and Repair.

- Disconnect the vacuum hose at the vacuum actuator.

- Connect the (VAS 6213) to the vacuum actuator.






- Set the slide ring - 1 - on Hand Vacuum Pump (VAS 6213) to position - A - for "vacuum".






- Operate the (VAS 6213) several times.

The operating plunger must move.

- Disconnect the (VAS 6213) from the vacuum actuator.

Operating the plunger must spring back into its initial position.

If the operating plunger does not move as described:

- Replace the vacuum actuator.