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Drive Axle Assembly Overview, With Tripod Joint AAR2600i






Drive Axle Assembly Overview, with Tripod Joint AAR2600i





1 Outer Constant Velocity Joint

Replace only as complete unit.

Removing, refer to => [ Removing Outer Constant Velocity
Joint ] Drive Axle With Triple Roller Joint AAR2600i.

Installing: Drive onto shaft using plastic hammer until expanded securing ring contracts.

Checking, refer to => [ Outer Constant Velocity Joint, Checking ] Outer Constant Velocity Joint, Checking.

2 Bolt

M16 x 1.5 x 80

Hex head bolt = 200 Nm + 180° turn

Twelve-point bolt = 70 Nm + 90° turn

Always replace after removal.

CAUTION!
Vehicle must not be standing on its wheels when loosening or tightening.

3 Right Drive Axle

4 Left Drive Axle

5 Clamp

Always replace after removal.

Tensioning, refer to => [ Tensioning Clamp on Small Diameter ] Drive Axle With CV Joint VL100.

6 CV Boot

Check for tears and scuffing.

Material: Hytrel (Polyelastomer).

7 Clamp

Always replace after removal.

Tensioning, refer to => [ Tightening Hose Clamp on Outer
Joint ] Drive Axle With CV Joint VL100.

8 Dished Washer

Installed position, refer to => [ Installed Location: Spring Washer
and Thrust Washer on Outer Joint ] Drive Axle With Triple Roller Joint AAR2600i.

9 Spacer

Installed position, refer to => [ Installed Location: Spring Washer
and Thrust Washer on Outer Joint ] Drive Axle With Triple Roller Joint AAR2600i.

10 Securing Ring

Always replace after removal.

Insert in shaft groove.

11 Clamp

Always replace after removal.

Tension using hose clamp pliers (V.A.G 1275).

12 Protective Joint Boot for Triple Roller Joint

Check for tears and scuffing.

13 Clamp

Always replace after removal.

Tension using hose clamp pliers (V.A.G 1275).

14 Securing Ring

Always replace after removal.

15 Joint Piece

16 Securing Ring

Always replace after removal.

insert in groove on shaft using circlip pliers (VW 161 A).

17 Triple Roller Star with Rollers

The chamfer - arrow - points to drive axle splines.