Operation CHARM: Car repair manuals for everyone.

Shift Forks






Shift Forks

Special tools, testers and auxiliary items required

Thrust Plate (VW 402)

Punch (VW 411)

Tube Trans. Driveshaft (VW 426)

Thrust Pad 16.5/28 mm Dia. (VW 431)

Kukko Extractor 18.5-23.5 mm (Kukko 21/3)

Kukko Support (Kukko 22/1)





1 Rubber Damper

Can be pulled out of the selector rod and inserted by hand.

2 Selector Rod with Shift Fork for 1st and 2nd Gear

3 Selector Rod with Shift Fork for 3rd and 4th Gear

4 Selector Rod with Shift Fork for 5th and 6th Gear

On some transmissions, is also for the reverse gear shift fork bearing.

5 Reverse Gear Shift Fork

On the axle for the reverse gear shift fork. Refer to => [ The reverse gear shift
fork is mounted on the axle behind
the 5th and 6th gear shift rod. ] Transmission, With Cap/Input Shaft Circlip.

From transmission manufacture date 6 May 2006, ball sleeve - item 6 - has been omitted.

Sliding omission.

Reverse gear shift fork is adapted.

If the axle for the reverse gear shift fork is deleted, bearing on the shift rod for the 5th and 6th gear shift fork. Refer to => [ The reverse gear shift
fork is mounted on the shift rod with the 5th
and 6th gear shift fork. ] Transmission, With Cap/Input Shaft Circlip.

6 Ball Sleeve

From transmission manufacture date 6 May 2006, ball sleeve has been omitted.

Sliding omission.

Reverse Gear Shift Fork Differentiation









Through Transmission Manufacture Date 5May 2006 - Remove Reverse Gear Shift Fork Ball Sleeve





A Internal puller 18 to 23 mm, for example, (21/3)
B Support, for example, (22/1)

Through Transmission Manufacture Date 5May 2006 - Press in Reverse Gear Shift Fork Ball Sleeve