Operation CHARM: Car repair manuals for everyone.

Shift Mechanism






Shift Mechanism

Removing

Special tools, testers and auxiliary items required

Torque Wrench (5-50 Nm) (V.A.G 1331)

- First, check whether a coded radio is installed. If so, obtain the anti-theft code.

- Turn off the ignition and disconnect the battery ground cable.

- Remove the shift knob, boot and noise insulation. Refer to one of the following:

GTI (2006-2009), Golf/GTI (from 2010) and Eos. Refer to => [ Shift Knob, Boot and Noise Insulation ] Shift Knob, Boot and Noise Insulation.

GTI (2006-2009) and Eos:

- Remove the footwell trim panel from the center console and the ashtray or storage compartment and then remove the center console. Refer to "Storage Compartments, Covers and Trim".

Golf/GTI (from 2010):

- Remove the ashtray or storage compartment and the center console bracket. Refer to "Storage Compartments, Covers and Trim".

- Remove the center console and then the footwell rear channel, if equipped. Refer to the following:

For the center console, refer to "Storage Compartments, Covers and Trim".

For the footwell rear channel, refer to "Vents".








Continuation for all Vehicles:

- If present, remove the interior monitoring sensor (G273) from the rear nuts.

- Remove the shift housing and center console bracket nuts - arrows -.






- Remove the entire air filter housing if it is located over the shift mechanism.






- Remove the shift cable lock washer - 3 - from the transmission shift lever - 1 -.

- Remove the shift cable from the pin - arrow -.

With a Metal Relay Lever:

- Remove the selector cable lock washer - 4 - from the relay lever - 2 -.

- Remove the selector cable from the pin - arrow -.

With a Plastic Relay Lever:

Disconnect the cable retainer from the selector cable.





To avoid damage to the selector cable, the cable retainer must first be removed from the selector lever.

- Pull the locking mechanism all the way forward in the - direction of arrow 1 - and then unlock to the left in the - direction of arrow 2 -.

- Press the relay lever forward (in the - direction of arrow 3 -).

- Remove the relay lever with the cable retainer. Refer to => [ From 03.07 - relay lever is plastic ] Plastic Relay Lever.

Continuation for all Shift Mechanisms:






The cable bracket is secured either with two bolts and a nut - arrows -,

or with three bolts - arrows -.






- Remove the noise insulation.

- Remove the tunnel bridges.

- Remove the underbody trim.

- Separate the front exhaust system front section at the double clamp and remove it from the subframe.

- Disengage the exhaust system rear section and remove the heat shield.

- Pivot the shift housing downward and remove it with the cables.

Installing

Installation is performed in the reverse order of removal while observing the following:

- Align the shift housing so that it is parallel to the body.

The distance on both sides to the body must be equal.

For tightening the shift housing nuts, see either => [ (Item 26) Nut ] Shift Mechanism Overviews or => [ (Item 16) Nut ] Shift Mechanism Overviews.

- Route the cables - 1 - from the shift mechanism - 2 - to the transmission as follows:






The cables must run parallel to each other and must not cross each other.

The cables must be routed inside the depression in the heat shield - 3 -.

The heat shield is shown from above, in the magnified view.

A clip - A - holds the cables and heat shield in place, to each other.






These holes have different diameters.

Allocation of cable retainers, refer to => [ Cable Retainer Allocation ] Shift Mechanism Overviews.

- Apply a small amount of grease on the pins - arrows - on the transmission shift lever - 1 - and on the relay lever - 2 -.






- Replace the lock washers - 3 and 4 - on the metal relay lever each time they are removed.

- Secure the shift cable with the lock washer - 3 - and the selector cable with the lock washer - 4 -.

Cable Retainer with a Plastic Relay Lever:

- The relay lever and cable retainer must be installed together. Refer to => [ From 03.07 - relay lever is plastic ] Plastic Relay Lever.

- Insert the selector cable into the cable retainer.

Continuation for all Shift Mechanisms:

- If present, position the interior monitoring sensor (G273) on the rear nuts.

- Install the bracket and the center console. Refer to "Storage Compartments, Covers and Trim".

- Install the shift knob, boot and noise insulation. Refer to the following:

GTI (2006-2009), Golf/GTI (from 2010) and Eos, refer to => [ Shift Knob, Boot and Noise Insulation ] Shift Knob, Boot and Noise Insulation.

- Install the underbody trim.

- Assemble the exhaust system free of tension and install the tunnel bridges.

Adjust the shift mechanism. Refer to => [ Shift Mechanism, Adjusting ] Adjustments.

- If removed, install the entire air filter housing.

- Observe the work sequence after connecting the battery.

Tightening Specifications