Removal and Replacement

Throttle Valve Control Module

Special tools, testers and auxiliary items required

• Torque wrench 5-60 Nm (VAG 1783)

Removing

• Intake manifold assembly overview. Refer to --> [ Intake Manifold Assembly Overview ] Intake Manifold Assembly Overview.

- Observe the rules for cleanliness. Refer to --> [ Clean Working Conditions ] Clean Working Conditions.

- Remove the charge air pipe to noise generator. Refer to --> [ Charge Air Pipe to Noise Generator ] Service and Repair.

- Loosen the charge air pipe hose clamp - 2 -.





- Remove the bolt - 4 -.

- Disconnect the electrical connector - arrow -.

- Remove the noise insulation..

- Disconnect the charge air hose by lifting the clamp - 1 - and loosening the clamp - 2 -.





- Seal off the connections on the charge air cooler with a clean cloth.

- Remove the bolt - 1 - and remove the charge air pipe downward.





- Disconnect electrical connector - 1 - from the throttle valve control module.





- Remove the bolts - arrows - and remove the throttle valve control module.

Installing

• Tightening specifications, refer to --> [ Intake Manifold Assembly Overview ] Intake Manifold Assembly Overview.

Install in reverse order of removal. When doing this note the following:

• Clean the sealing ring surface.

• Replace seal.

• The rim of the sealing ring must fit into the groove provided for it inside the intake manifold.

- If the throttle valve control module was replaced, then the Engine Control Module (ECM) must be adapted to the throttle valve control module. Refer to "Guided Function".