Oil Pan and Pump Assembly Overview

Oil Pan and Pump Assembly Overview





1 Oil Level Thermal Sensor (G266)

• Not available in the US market.

2 Gasket

Not available in the US market,

3 Bolt

• Always replace.

• Tightening sequence and specification, refer to --> [ Lower Oil Pan Bolt Tightening Sequence and Specification ].

4 Lower Oil Pan

• Removing and installing, refer to --> [ Lower Oil Pan ] Lower Oil Pan.

5 Bolt, 9 Nm

6 Oil Baffle

• Always replace.

7 Bolt, 9 Nm

8 Oil Pump

• Removing and installing, refer to --> [ Oil Pump ] Oil Pump.

• Oil pressure and switch, checking. Refer to --> [ Oil Pressure and Switch, Checking ] Testing and Inspection.

9 Alignment Bushing

• For centering the oil pump.

10 Chain Tensioner

• For the oil pump drive chain

11 Guide Pin, 9 Nm

12 Oil Pump Drive Chain

• Mark direction of rotation before removing.

13 Upper Oil Pan

• Removing and installing, refer to --> [ Upper Oil Pan ] Upper Oil Pan.

14 Bolt, 9 Nm

15 Bolt

• Always replace

• Tightening sequence and specification, refer to --> [ Upper Oil Pan Bolt Tightening Sequence and Specification ].

16 Flat Sealing Ring

• Always replace.

17 Suction Pipe

• Clean strainer if contaminated.

18 O-ring

• Always replace.

19 O-ring

• Always replace.

20 Non Return Valve

21 Oil Pan Drain Plug, 30 Nm

22 Nut

Not available in the US market.

Lower Oil Pan Bolt Tightening Sequence and Specification





Special tools, testers and auxiliary items required

• Torque wrench 5-50 Nm (VAG 1331)

- Tighten the new bolts for the lower oil pan in 2 passes in sequence - 1 through 20 - as follows:

- Tighten the bolts to 8 Nm.

- Tighten the bolts an additional 90° (1/ 4 turn).

Upper Oil Pan Bolt Tightening Sequence and Specification





Special tools, testers and auxiliary items required

• Torque wrench 5-50 Nm (VAG 1331)

- Tighten the new upper oil pan bolts in 2 passes in sequence - 1 through 14 - as follows:

1. Tighten the bolts to 15 Nm.

2. Tighten the bolts an additional 90° (1/ 4 turn).