Operation CHARM: Car repair manuals for everyone.

Small Coolant Pipe, Removing and Installing






Small Coolant Pipe, Removing and Installing

Special tools, testers and auxiliary items required

Hose clamp pliers (VAS 6362)





Removing

Proceed as follows:

- Drain coolant => [ Cooling System, Draining and Filling ] Cooling System, Draining and Filling.

- Remove the air filter => [ Air Filter, Removing and Installing ] Air Filter, Removing and Installing.

Rabbit and Scirocco:

- Remove the charge air guide leading to the noise generator.

All:





- Loosen the hose clamp - 2 -.

- Remove bolt - 4 -.

- Disconnect electrical connector - arrow -.

- Remove the bolt - 1 - and remove the air guide pipe downward.

- Remove the bolts - arrows - and remove the electrical connectors - 1 through 3 - from the bracket.





- Free up the electrical wiring harness on the small coolant pipe - arrow -.





- Remove bolts - 2 and 3 -.

- Disconnect the small coolant pipe from the coolant pump and from the coolant hoses - 1 and 4 -.

Installing

Tightening specifications => [ Coolant Pipes, Assembly Overview ] Coolant Pipes, Assembly Overview.

Installation is performed in the reverse order of removal, noting the following:

Secure all hose connections with hose clamps appropriate for the model.

- Air Guides, Installing with Connector => [ Hose Connections with Connector Couplings, Assembling ] Hose Connections With Connector Couplings, Assembling