Removal and Replacement
Differential Overview
Disassembly and assembly, refer to => [ Differential ] Differential.
• Heat the inner race/tapered roller bearing to 100 °C (212 °F) before installing.
• Replace both tapered roller bearings together.
• Adjust the differential when replacing the differential housing. Refer to => [ Differential, Adjusting ] Differential, Adjusting.
1 Transmission Housing
2 Washer
• For the differential.
• Always 0.65 mm thick.
3 Outer Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Outer Race/Tapered Roller
Bearing from the Transmission Housing ] Differential.
• Installing, refer to => [ Installing the Outer Race/Tapered Roller
Bearing into the Transmission Housing ] Differential.
4 Inner Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Inner Race/Tapered Roller
Bearing in the Transmission Housing and Bearing in the Clutch Housing ] Differential.
• Installing, refer to => [ Installing the Inner Race/Tapered Roller
Bearing Inside the Transmission Housing and Bearing in the Clutch
Housing ] Differential.
5 Differential Housing
• Ignore the - arrow -.
6 Inner Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Inner Race/Tapered Roller
Bearing in the Transmission Housing and Bearing in the Clutch Housing ] Differential.
• Installing, refer to => [ Installing the Inner Race/Tapered Roller
Bearing Inside the Transmission Housing and Bearing in the Clutch
Housing ] Differential.
7 Outer Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Outer Race/Tapered Roller
Bearing from the Clutch Housing ] Differential.
• Installing, refer to => [ Installing the Outer Race/Tapered Roller
Bearing into the Clutch Housing ] Differential.
8 Adjusting Shim
• For the differential.
• Determining thickness, refer to => [ Differential, Adjusting ] Differential, Adjusting.
• Will get damaged when being removed, always replace.
9 Washer
• Installed position: The shoulder on inner diameter faces the clutch housing.
10 Clutch Housing
11 Seal
• Replacing with the transmission installed. Refer to => [ Right Stub Shaft and Seal ] Right Stub Shaft and Seal.
12 Bolt
• 35 Nm
13 Locking Ring
• Insert in the groove running around the stub shaft.
• Always replace
14 O-ring
• Insert in the groove running around the stub shaft.
• Always replace
15 Right Stub Shaft
16 Pressure Spring
17 Thrust Washer
• Installed position: Collar toward spring.
18 Tapered Ring
• Installed position: differential housing taper.
19 Locking Ring
• Insert in the groove running around the stub shaft.
• Always replace
20 Bolt
• 35 Nm
21 Locking Ring
• Not available in the US/Canadian market.
• Only for All Wheel Drive (AWD).
• Insert in the groove running around the stub shaft.
• Always replace
22 O-ring
• Not available in the US/Canadian market.
• Only for AWD.
• Insert in the groove running around the stub shaft.
• Always replace
23 Bolt
• 40 Nm + 90° (1/4) additional turn.
• Not available in the US/Canadian market.
• Quantity: 4
• Always replace
24 Bevel Box
• Not available in the US/Canadian market.
25 Adapter Sleeve
• For securing the differential bevel gear axle.
• Removing, refer to => [ Removing the Spring Pin for the Differential
Bevel Gear Axle ] Differential.
• Installing, refer to => [ Installing the Spring Pin for the Differential
Bevel Gear Axle ] Differential.
26 Differential Taper Axle
• Remove using a drift.
• Installing, refer to => [ Installing the Differential Planetary
Gears and Differential Bevel Gear Axle ] Differential.
27 Large Differential Bevel Gear
• Installing, refer to => [ Installing the Differential Planetary
Gears and Differential Bevel Gear Axle ] Differential.
28 Threaded Piece
• Installing, refer to => [ Installing the Differential Planetary
Gears and Differential Bevel Gear Axle ] Differential.
29 Thrust Washer Union
• Install using transmission fluid.
• Installing in the differential housing, refer to => [ Inserting the Thrust Washer Union ] Differential.
30 Small Differential Bevel Gear
• Removing and installing, refer to => [ Installing the Differential Planetary
Gears and Differential Bevel Gear Axle ] Differential.
31 Locking Ring
• Insert in the groove running around the stub shaft.
• Always replace
32 Tapered Ring
• Installed position: differential housing taper.
33 Thrust Washer
• Installed position: Collar toward spring.
34 Left Stub Shaft Spring
• left rear stub shaft installed.
35 Left Stub Shaft
36 O-ring
• For the left stub shaft.
• Always replace
• Insert in the groove running around the stub shaft.
37 Locking Ring
• Insert in the groove running around the stub shaft.
• Always replace
38 Seal
• For the left stub shaft.
• Replace with transmission installed. Refer to => [ Left Stub Shaft and Seal ] Left Stub Shaft and Seal.