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A/C Compressor with Bracket, Engine Code BJN







A/C Compressor with Bracket, Engine Code BJN

Special tools, testers and auxiliary items required

Torque Wrench (VAS 5820)

Torque Wrench (V.A.G 1331)

Reversible Ratchet (VAS 5122)

A/C Service Station (VAS 6007A) or newer model

Socket Set (VAS 5532)

Socket Insert (T10054)

The A/C compressor sub-assembly bracket and its components can only be removed and installed if the refrigerant is extracted first, for example using the A/C Service Station (VAS 6007A).

Observe notes. Refer to => [ Engine Compartment Refrigerant Circuit Components, 2 Zone and 4 Zone ] Engine Compartment Refrigerant Circuit Components, 2 Zone and 4 Zone.





1 Multi-point socket head bolt

M8•25

23 Nm

Quantity: 6

2 A/C compressor sub-assembly bracket

No. on housing 07C 260 885 E

Removing:

- Remove the noise insulation.

- Remove the A/C compressor - 7 -.

- Removing and installing P.A.S. vane pump.

- Remove the bolts - 1 - (quantity 6) from the A/C compressor sub-assembly bracket.

- Remove the sub-assembly bracket - 5 -.

- When installing the sub-assembly bracket, make sure the alignment sleeves - 3 - are seated correctly.

3 Dowel sleeves

Ensure correctly seated when assembling

4 Crankcase

5 Power steering pump sub-assembly bracket

Removing and installing P.A.S. vane pump. Refer to=> Suspension, Wheels, Steering 48 Removal and Installation.

6 Hexagon socket head combi bolt

M10•30

32 Nm

Quantity: 4

7 A/C Compressor

removing:

- Removing ribbed belt. Refer to=> Engine Mechanical,
Fuel Injection and Ignition 13 Removal and Installation

- Disconnect the connector on the A/C compressor.

Make sure the connector is secure on the A/C compressor.

Position of ribbed. Refer to => [ Ribbed Belt Routing, Engine Code BJN ] Ribbed Belt Routing, Engine Code BJN

- Remove the bolts - 8 - from the A/C compressor.

8 Hexagon socket head combi bolt

M8•34

23 Nm

Quantity: 3

9 Refrigerant line

Replace the O-rings after removing them.

10 Refrigerant line bolts

20 ± 3 Nm