Clutch Pedal

Clutch Pedal

Special tools, testers and auxiliary items required

• Pliers (T10005)

• Torque Wrench (5-50 Nm) (V.A.G 1331)

• Assembly Tool (T10178)

Removing

- Remove the mounting bracket. Refer to the following:

Passat and CC, refer to => [ Mounting Bracket ] Mounting Bracket.

- Carefully secure the mounting bracket in a vice equipped with jaw protectors.

- Remove the nut - 2 - and the bolt - 5 - and then remove the clutch pedal - 1 - from the bracket - 3 -.






- Move the clutch pedal forward and remove the over-center spring - 4 -.

- Release the clutch pedal from the master cylinder using pliers (T10005).






- Remove the clutch pedal.

Installing

Install in the reverse order of removal. Note the following:

• Replace the self-locking nuts.

- Install the mount - 2 - onto the clutch master cylinder actuator rod - 1 -.






- Press the mount in until it engages audibly in the notch in the clutch pedal - 3 -.

- Install the over-center spring - 2 - into the mounting bracket from the top and hold the end of the spring in its installed position using the assembly tool (T10178).






- Insert the clutch pedal pivot pin - 1 - into the mounting area of the over-center spring.

- Press the clutch pedal slightly, push the bolt through and tighten the self-locking nut to specification.

- Install the mounting bracket. Refer to one of the following:

Passat and CC, refer to => [ Mounting Bracket ] Mounting Bracket.

Tightening Specifications