Operation CHARM: Car repair manuals for everyone.

Timing Belt Tensioner: Service and Repair






Half Automatic Toothed Belt Tensioning Roller, Checking

Special tools, testers and auxiliary items required

Pin wrench (T10020)






Test Prerequisites






The bracket - arrow - must engage into the cut-out in the cylinder head.

The engine must be no more than warm to touch.

Perform the following:

- Turn the engine to upper TDC cylinder 1.

- Place a load on the toothed belt with strong thumb pressure.

The arrow - 2 - must move.






- Release load on toothed belt again.

- Turn crankshaft over twice in engine running direction until the crankshaft is at upper TDC cylinder one again.

For this it is necessary that the last 45° (1/8 rotation) is turned without interruption.

The tensioning roller must return to its initial position. The notch - 1 - and the pointer - 2 - must align again.

Use a mirror to check.