Shift and Selector Cables Overview
Shift and Selector Cables Overview
• Lubricate the bearing areas and the sliding surfaces. Grease allocation, refer to the Parts Catalog.
1 Shift Cable
• Attaches to the cable retainer - item 17 -.
• Installed position, refer to => [ Shift and Selector Cables, Installed Position ] Shift and Selector Cables, Installed Position.
2 Selector Cable
• Attaches to the cable retainer - item 9 -.
• Installed position, refer to => [ Shift and Selector Cables, Installed Position ] Shift and Selector Cables, Installed Position.
3 Shift Housing
4 Lock Washer
• Always replace.
• Be careful not to damage the cables when removing.
5 Cable Bracket
• Made of plastic.
6 Grommet
• For the cable bracket to the transmission.
7 Spacer
8 Nut
• 20 Nm
• For the cable bracket.
9 Cable Retainer
• For attaching the selector cable to the relay lever.
• Adjust the shift mechanism after installing. Refer to => [ Selector Mechanism, Adjusting ] Adjustments.
• Do not interchange, the cable locking mechanisms for the selector cable to the relay lever and for the shift cable to the transmission shift lever are different.
• Allocation, refer to => [ Cable Retainer Allocation ].
• Remove from the relay lever, refer to => [ Prying the selector cable retainer off of the relay lever. ].
• Press onto the relay lever, refer to => [ Installing the selector cable retainer onto the relay lever. ].
10 Relay Lever
• Made of plastic.
• Installed position, refer to => [ Shift Lever/Relay Lever Installed Position ].
• Remove and install together with the cable retainer - item 9 -.
• To install, lubricate. Refer to => [ Lubricating the relay lever. ].
• Adjust the shift mechanism after installing. Refer to => [ Selector Mechanism, Adjusting ] Adjustments.
• On the gear shift unit, disconnecting and reconnecting. Refer to => [ Removing and installing the relay lever to the gear shift unit. ].
11 Sliding Shoe
12 Gear Shift Unit
13 Clip
• For the relay lever.
14 Transmission Shift Lever
• With a balance weight.
• Insert so that the master spline aligns with the selector shaft. Refer to => [ Installing the Transmission Shift Lever ].
• To install, lubricate. Refer to => [ Lubricating the Transmission Shift Lever ].
• Adjust the shift mechanism after installing. Refer to => [ Selector Mechanism, Adjusting ] Adjustments.
• Installed position, refer to => [ Shift Lever/Relay Lever Installed Position ].
15 Nut
• 23 Nm
• Always replace.
• Self-locking.
16 Lock Washer
• Removing, refer to => [ Removing and installing the shift cable from the shift lever. ].
• Always replace.
17 Cable Retainer
• For attaching the shift cable to the transmission shift lever.
• Adjust the shift mechanism after installing. Refer to => [ Selector Mechanism, Adjusting ] Adjustments.
• Do not interchange, the cable locking mechanisms for the selector cable to the relay lever and for the shift cable to the transmission shift lever, are different. Refer to => [ Cable Retainer Allocation ].
18 Lock Washer
• Be careful not to damage the cables when removing.
• Always replace.
19 Bolt
• 20 Nm
• For the cable bracket.
• Quantity: 2
Cable Retainer Allocation
These holes have different diameters.
Installing the Transmission Shift Lever
- When positioning the transmission shift lever, make sure the tooth gap - arrow A - is placed over the missing selector shaft teeth - arrow B -.
Lubricating the Transmission Shift Lever
• Lubricate the shift lever guide rail - B -, into which the relay lever engage, especially carefully.
• Grease allocation, refer to the Parts Catalog.
• The illustration of the shift lever may differ from the original part.
Shift Lever/Relay Lever Installed Position
1. Shift lever with balance weight
2. Clip
3. The relay lever fits into the sliding rail on the transmission shift lever via the sliding shoe - arrow -.
Removing the cable retainer from the shift and selector cables.
- Pull the locking mechanism all the way forward - arrow 1 - and lock it in the - direction of arrow 2 -.
- Remove the cable - B - from the cable retainer - A -.
Removing and installing the shift cable from the shift lever.
Removing
- Lift the clamp and remove the lock washer - 3 - for the shift cable from the transmission shift lever - 1 -.
- Remove the shift cable from the pin- arrow -.
Installing
• Replace the shift cable lock washer - 3 -.
• Coat the pin - arrow - with a small amount of grease.
- Push the shift cable - 2 - onto the pin on the transmission shift lever - 1 - and lock it with the lock washer - 3 -.
Lubricating the relay lever.
• Lubricate the shaft - A - on the relay lever carefully - arrows - with 0.2 g.
• Grease allocation, refer to the Parts Catalog.
• The illustration of the relay lever may differ from the original part.
Removing and installing the relay lever to the gear shift unit.
Removing
- Remove the clip - arrow 1 - and then remove the relay lever together with the cable retainer - arrow 2 -.
Installing
• Lubricating the bearing areas and sliding surfaces, refer to => [ Lubricating the relay lever. ]. Grease allocation, refer to the Parts Catalog.
- Install the relay lever and cable retainer - arrow 2 - all the way into the gear shift unit.
- Install the clip - arrow 1 - and make sure it is locked into place.
Prying the selector cable retainer off of the relay lever.
• The relay lever is removed.
- Insert a screwdriver - A - between the bushing - B - and the relay lever.
Installing the selector cable retainer onto the relay lever.
• The relay lever is removed.
• The cable retainer may only be installed at the bushing - arrow -.
• The cable retainer must move freely on the relay lever.
• The cable retainer must be behind the tab.
• Make sure it engages securely.