Operation CHARM: Car repair manuals for everyone.

Computers and Control Systems: Locations






Component Location Overview

Engine Compartment, Left





1 Engine Control Module 2 (J624)

Component location

Removing and installing, refer to => [ Engine Control Module 2 ] Engine Control Module 2

2 Camshaft Position Sensor 4 (G301)

Component location

Removing and installing, refer to => [ Camshaft Position Sensor ] Service and Repair

10 Nm

3 Secondary Air Injection Pump Motor (V101)

Secondary air injection pump relay (J299)

4 Ignition Coils, Cylinder Bank 2

Ignition coil 5 with power output stage (N323)

Ignition coil 6 with power output stage (N324)

Ignition coil 7 with power output stage (N325)

Ignition coil 8 with power output stage (N326)

Component location

5 High Pressure Pump Cylinder Bank 2

Removing and installing, refer to => [ High Pressure Pumps ] High Pressure Pumps

6 Camshaft Position Sensor 2 (G163)

Component location

Removing and installing, refer to => [ Camshaft Position Sensor ] Service and Repair

10 Nm

7 Fuel Metering Valve 2 (N402)

Component location

8 Electrical Connectors on Knock Sensor 3 (G198) and Knock Sensor 4 (G199)

Component location

9 Knock Sensor 3 (G198)

Component location

Connector location

Removing and installing, refer to => [ Knock Sensors ] Service and Repair

20 Nm

10 Engine Viewed From Front

Component location

Adapt the intake manifold runner position sensor (G336) in the guided functions operating mode under adapting intake manifold runner position sensor after replacing it.

Intake manifold runner control valve (N316)

Oil pressure switch (F1)

Knock sensor 1 (G61) connector

Knock sensor 2 (G66) connector

Knock sensor 3 (G198) connector

Knock sensor 4 (G199) connector

11 Oxygen Sensor Connectors

Component location

12 Knock Sensor 4 (G199)

Component location

Connector location

Removing and installing, refer to => [ Knock Sensors ] Service and Repair

20 Nm

13 Intake Manifold Runner Position Sensor 2 (G512)

After replacement, adapt in guided functions operating mode in adapting intake manifold runner position sensor

installed on the rear of the intake manifold

14 Mass Airflow Sensor 2 (G246)

Component location

Removing and installing, refer to => [ Mass Air Flow Sensor and Mass Air Flow Sensor 2 ] Service and Repair

15 Throttle Valve Control Module 2 (J544)

Adapt the throttle valve control module 2 (J544) in the guided functions operating mode after replacing.

9 Nm

Component location

16 Low Fuel Pressure Sensor (G410)

15 Nm

Component location

17 Camshaft Adjustment Valve 2 (N208)

Component location

18 Exhaust Camshaft Adjustment Valve 2 (N319)

Component location

Engine Compartment, Right

Components A through L are not shown in the exploded view illustration.





1 - Fuel Pressure Sensor (G247)

Component location

Removing and installing, refer to => [ Fuel Pressure Sensor ] Service and Repair

22 Nm

2 - Knock Sensor 1 (G61)

Component location

Connector location

Removing and installing, refer to => [ Knock Sensors ] Service and Repair

20 Nm

3 - Electrical Connectors on Knock Sensor 1 (G61) and Knock Sensor 2 (G66)

Connector location

4 - Camshaft Position Sensor (G40)

Component location

Removing and installing, refer to => [ Camshaft Position Sensor ] Service and Repair

10 Nm

5 - Fuel Metering Valve (N290)

6 - Ignition Coils, Cylinder Bank 1

Ignition coil 1 with power output stage (N70)

Ignition coil 2 with power output stage (N127)

Ignition coil 3 with power output stage (N291)

Ignition coil 4 with power output stage (N292)

Component location

7 - Camshaft Position Sensor 3 (G300)

Component location

Removing and installing, refer to => [ Camshaft Position Sensor ] Service and Repair

10 Nm

8 - Exhaust Camshaft Adjustment Valve 1 (N318)

Component location

9 - Engine Control Module (J623)

Component location

Removing and installing, refer to => [ Engine Control Module ] Engine Control Module

10 - EVAP Canister Purge Regulator Valve 1 (N80)

Component location

11 - High Pressure Pump

With fuel metering valve (N290)

Component location

Removing and installing, refer to => [ High Pressure Pumps ] High Pressure Pumps

12 - Engine Coolant Temperature Sensor (G62)

Component location

13 - Camshaft Adjustment Valve 1 (N205)

Component location

14 - Mass Airflow Sensor (G70)/Intake Air Temperature Sensor (G42)

Component location

Removing and installing, refer to => [ Mass Air Flow Sensor and Mass Air Flow Sensor 2 ] Service and Repair

15 - Throttle Valve Control Module (J338)

Adapt the throttle valve control module (J338) in the guided functions operating mode after replacing.

9 Nm

Component location

16 - Knock Sensor 2 (G66)

Component location

Connector location

Removing and installing, refer to => [ Knock Sensors ] Service and Repair

20 Nm

17 - Secondary Air Injection Solenoid Valve (N112)

Component location

Installed location

A - Fuel Injectors, Cylinder Bank 1

Cylinder 1 fuel injector (N30)

Cylinder 2 fuel injector (N31)

Cylinder 3 fuel injector (N32)

Cylinder 4 fuel injector (N33)

Component location

Removing and installing, refer to => [ Fuel Injectors ] Fuel Injectors

B - Fuel Injectors, Cylinder Bank 2

Cylinder 5 fuel injector (N83)

Cylinder 6 fuel injector (N84)

Cylinder 7 fuel injector (N85)

Cylinder 8 fuel injector (N86)

Component location

Removing and installing, refer to => [ Fuel Injectors ] Fuel Injectors

C - Engine Speed Sensor (G28)

Component location

Removing and installing, refer to => [ Engine Speed Sensor ] Service and Repair

9 Nm

D - Heated Oxygen Sensor (G39) (before catalytic converter)

Component location

Connector location

Removing and installing, refer to => [ Oxygen Sensors ] Oxygen Sensors

E - Heated Oxygen Sensor 2 (G108) (in front of catalytic converter)

Component location

Connector location

Removing and installing, refer to => [ Oxygen Sensors ] Oxygen Sensors

F - Oxygen Sensor after Three Way Catalytic Converter (G130)

Component location

Connector location

Removing and installing, refer to => [ Oxygen Sensors ] Oxygen Sensors

G - Oxygen Sensor 2 after Catalytic Converter (G131)

Component location

Connector location

Removing and installing, refer to => [ Oxygen Sensors ] Oxygen Sensors

H - 9-Pin Relay and Fuse Carrier Under the Rear Shelf (on the right side)

Motronic engine control module power supply relay (J271)

Auxiliary engine coolant pump relay (J496)

Starter relay (J53)

Starter relay 2 (J695)

Secondary air injection pump relay (J299)

Engine component power supply relay (J757)

Locations

I - Accelerator Pedal Position Sensor (G79)/Accelerator Pedal Position Sensor 2 (G185)

J - Brake Light Switch (F)/Brake Pedal Switch (F47)

K - Clutch Pedal Starter Interlock Switch (F194) and Clutch Pedal Switch (F36)

Only for vehicles with manual transmission

L - Clutch Position Sensor (G476)

Location Engine Control Module (J623)





1 Connector
2 Safety bar
3 Engine control module (J623)

under the right engine compartment trim

Engine control module (J623), removing and installing => [ Engine Control Module ] Engine Control Module

Location Engine Control Module 2 (J624)





1 Connector
2 Safety bar
3 Engine control module 2 (J624)

under the left engine compartment trim

Engine control module 2 (J624), removing and installing, refer to => [ Engine Control Module 2 ] Engine Control Module 2

Engine Speed Sensor (G28)





Removing and installing, refer to => [ Engine Speed Sensor ] Service and Repair

Component Locations in the 9-Pin Relay and Fuse Carrier under the Rear Shelf (on the right side)





1 Motronic engine control module power supply relay (J271)
2 Auxiliary engine coolant pump relay (J496)
3 Starter relay (J53)
4 Starter relay 2 (J695)
5 Secondary air injection pump relay (J299)
6 Engine component power supply relay (J757)

Intake Manifold Runner Position Sensor 2 (G512) - 2 -





1 Throttle valve control module 2 (J544)

Installed on the rear of the intake manifold.

The throttle valve control module 2 (J544) must be removed to remove and install the intake manifold runner position sensor 2 (G512) - 2 -.

Throttle Valves and Mass Airflow Sensor





1 Throttle valve control module 2 (J544)
2 Throttle valve control module (J338)
3 Mass airflow sensor (G70) and intake air temperature sensor (G42)
4 Mass airflow sensor 2 (G246)

High Pressure Pump, Cylinder Bank 1 - 2 -





1 Fuel metering valve (N290)

High Pressure Pump, Cylinder Bank 2 - 3 -





1 Fuel metering valve 2 (N402)
2 Low fuel pressure sensor (G410)

Engine Coolant Temperature Sensor (G62) - 1 -





2 Mass airflow sensor (G70)

EVAP Canister Purge Regulator Valve 1 (N80) - 1 -





Component Locations on Cylinder Bank 1





1 Camshaft adjustment valve 1 (N205)
2 High pressure pump cylinder bank 1
3 Fuel metering valve (N290)
4 Camshaft position sensor (G40)
5 Ignition coil 1 with power output stage (N70)
6 Ignition coil 2 with power output stage (N127)
7 Ignition coil 3 with power output stage (N291)
8 Ignition coil 4 with power output stage (N292)
9 Camshaft position sensor 3 (G300), removing and installing, refer to => [ Camshaft Position Sensor ] Service and Repair
10 Exhaust camshaft adjustment valve 1 (N318)

The throttle valve control module (J338) must be removed to remove and install the camshaft adjustment valve 1 (N205).

Component Locations on Cylinder Bank 2





1 Camshaft position sensor 2 (G163)
2 Fuel metering valve 2 (N402)
3 Low fuel pressure sensor (G410)
4 High pressure pump cylinder bank 2
5 Camshaft adjustment valve 2 (N208)
6 Exhaust camshaft adjustment valve 2 (N319)
7 Ignition coil 5 with power output stage (N323)
8 Ignition coil 6 with power output stage (N324)
9 Ignition coil 7 with power output stage (N325)
10 Ignition coil 8 with power output stage (N326)
11 Camshaft position sensor 4 (G301), removing and installing, refer to => [ Camshaft Position Sensor ] Service and Repair

The throttle valve control module 2 (J544) must be removed to remove and install the camshaft adjustment valve 2 (N208).

Component Locations, Inside of Cylinder Bank 1





Under intake manifold

1 Camshaft position sensor (G40)
2 Cylinder 1 fuel injector (N30)
3 Cylinder 2 fuel injector (N31)
4 Cylinder 3 fuel injector (N32)
5 Cylinder 4 fuel injector (N33)
6 Knock sensor 2 (G66)
7 Secondary air injection solenoid valve (N112))
8 Camshaft position sensor 2 (G163)
9 Fuel pressure sensor (G247)
10 Knock sensor 1 (G61)

Installed Location of the Secondary Air Injection Solenoid Valve





1. Secondary air injection solenoid valve (N112)

2. Secondary air injection solenoid valve 2 (N320)

Installed location: under the intake manifold.

Component Locations, Inside of Cylinder Bank 2





Under intake manifold

1 Camshaft position sensor 2 (G163)
2 Cylinder 8 Fuel Injector (N86)
3 Cylinder 7 Fuel Injector (N85)
4 Cylinder 6 fuel injector (N84)
5 Cylinder 5 fuel injector (N83)
6 Oil pressure switch (F1)
7 Knock sensor 3 (G198)
8 Camshaft position sensor (G40)
9 Secondary air injection solenoid valve (N112))
10 Knock sensor 4 (G199)

Component Locations, Engine from Front





1 High pressure pump cylinder bank 1 with fuel metering valve (N290)
2 Camshaft position sensor (G40)
3 Intake manifold runner position sensor (G336)
4 Intake manifold runner control valve (N316)
5 Camshaft position sensor 2 (G163)
6 High pressure pump cylinder bank 2 with fuel metering valve 2 (N402)
7 Knock sensor 4 (G199) connector
8 Knock sensor 3 (G198) connector
9 Oil pressure switch (F1)
10 Knock sensor 2 (G66) connector
11 Knock sensor 1 (G61) connector

Oxygen Sensor Connector Bracket





1. Oxygen sensor 2 after catalytic converter (G131)

2. Heated oxygen sensor 2 (G108) (in front of catalytic converter)

3. Heated oxygen sensor (G39)(before catalytic converter)

4. Oxygen sensor after three way catalytic converter (G130)

Component Location, Oxygen Sensors, Cylinder Bank 1





1. Oxygen sensor after three way catalytic converter (G130)

2. Heated oxygen sensor (G39)(before catalytic converter)

Removing and installing, refer to => [ Oxygen Sensors ] Oxygen Sensors

Component Location, Oxygen Sensors, Cylinder Bank 2





1. Heated oxygen sensor 2 (G108) (in front of catalytic converter)

2. Oxygen sensor 2 after catalytic converter (G131)

Removing and installing, refer to => [ Oxygen Sensors ] Oxygen Sensors