Operation CHARM: Car repair manuals for everyone.

Component Location Overview






Component Location Overview






1 3-Pin Harness Connector

For Knock Sensor (KS) 1 (G61)

2 Knock Sensor (KS) 1 (G61)

3 Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80)

4 Heated Oxygen Sensor (HO2S) (G39) before Catalytic Converter with Oxygen Sensor (O2S) Heater (Z19)

Component location, refer to => [ Installed Location: Heated Oxygen Sensors (HO2S)
in Front of the Catalytic Converter, Tightening Specification ]

Removal and installation, refer to => [ Oxygen Sensors before Catalytic Converter ] Oxygen Sensors before Catalytic Converter

5 Electrical Connectors

For Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) (G130) with Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater (Z29)

For Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) (G131) with Oxygen Sensor (O2S) 2 (behind Three Way Catalytic Converter (TWC)) Heater (Z30)

Component location, refer to => [ Component Location of Electrical Connectors
for Oxygen Sensors Behind Catalytic Converter ]

6 Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) (G130) with Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater (Z29)

Component location, refer to => [ Installed Location: Oxygen Sensors (O2S) Behind
Three Way Catalytic Converter, Tightening Specification ]

Removal and installation, refer to => [ Oxygen Sensors after Catalytic Converter ] Oxygen Sensors after Catalytic Converter

7 Engine Control Module (J623)

Removal and installation, refer to => [ Engine Control Module ] Engine Control Module

8 Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) (G131) with Oxygen Sensor (O2S) 2 (behind Three Way Catalytic Converter (TWC)) Heater (Z30)

Component location, refer to => [ Installed Location: Oxygen Sensors (O2S) Behind
Three Way Catalytic Converter, Tightening Specification ]

Removal and installation, refer to => [ Oxygen Sensors after Catalytic Converter ] Oxygen Sensors after Catalytic Converter

9 Heated Oxygen Sensor (HO2S) 2 (G108) before Catalytic Converter with Oxygen Sensor (O2S) 2 Heater (Z28)

Component location, refer to => [ Installed Location: Heated Oxygen Sensors (HO2S)
in Front of the Catalytic Converter, Tightening Specification ]

Removal and installation, refer to => [ Oxygen Sensors before Catalytic Converter ] Oxygen Sensors before Catalytic Converter

10 Positive Crankcase Ventilation (PCV) Heating Element (N79)

11 Ignition Coils with Power Output Stages

Cylinder 1 Ignition Coil 1 with Power Output Stage (N70)

Cylinder 2 Ignition Coil 2 with Power Output Stage (N127)

Cylinder 3 Ignition Coil 3 with Power Output Stage (N291)

Cylinder 4 Ignition Coil 4 with Power Output Stage (N292)

Cylinder 5 Ignition Coil 5 with Power Output Stage (N323)

Cylinder 6 Ignition Coil 6 with Power Output Stage (N324)

Removal and installation, refer to => [ Ignition Coils ] Service and Repair

12 Throttle Valve Control Module (J338)

With Throttle Drive (for Electronic Power Control (EPC)) (G186), Throttle Drive Angle Sensor 1 (for Electronic Power Control (EPC)) (G187) and Throttle Drive Angle Sensor 2 (for Electronic Power Control (EPC)) (G188)

13 Electrical Connectors

For Heated Oxygen Sensor (HO2S) (G39) before catalytic converter with Oxygen Sensor (O2S) Heater (Z19)

For Heated Oxygen Sensor (HO2S) 2 (G108) before catalytic converter with Oxygen Sensor (O2S) 2 Heater (Z28)

Component location, refer to => [ Component Location of Electrical Connectors
for Oxygen Sensors Before Catalytic Converter ]

14 Mass Air Flow Sensor (G70)

Removal and installation, refer to => [ Mass Air Flow Sensor ] Service and Repair

15 Clutch Position Sensor (G476)

For vehicles with manual transmission

16 Throttle Position (TP) Sensor (G79) and Accelerator Pedal Position Sensor 2 (G185)

17 Instrument Cluster

With Malfunction Indicator Lamp (MIL) (K83)

18 Engine Compartment E-Box

With Fuel Pump (FP) Relay (J17)

With Motronic Engine Control Module (ECM) Power Supply Relay (J271)

With Secondary air injection (AIR) pump relay (J299)

Locations, refer to => [ Component Locations in E-Box, Engine Compartment ]

19 Secondary Air Injection Sensor 1 (G609)

For engine code CBRA only

Component location, refer to => [ Component Location - Engine Code CBRA ]

20 Camshaft Position (CMP) Sensor 2 (G163)

Component location, refer to => [ Location of Hall Sensor and Camshaft Adjustment
Valves ]

21 Camshaft Adjustment Valve 1 (exhaust) (N318)

Brown harness connector

Component location, refer to => [ Location of Hall Sensor and Camshaft Adjustment
Valves ]

22 Camshaft Adjustment Valve 1 (N205)

Black harness connector

Component location, refer to => [ Location of Hall Sensor and Camshaft Adjustment
Valves ]

23 Camshaft Position Sensor (G40)

Component location, refer to => [ Location of Hall Sensor and Camshaft Adjustment
Valves ]

24 Engine Coolant Temperature (ECT) Sensor (G62)

Component location, refer to => [ Component Location of ]

25 Vacuum Actuator for Intake Manifold Flaps

Checking, refer to => [ Intake Manifold Flap Vacuum Actuator, Checking ] Testing and Inspection

Removal and installation, refer to => [ Intake Manifold Flap Vacuum Actuator ] Service and Repair

26 Engine speed (RPM) sensor (G28)

Component location, refer to => [ Component Location of with 3-Pin Harness Connector ]

27 Intake Manifold Tuning (IMT) Valve (N156)

Component location, refer to => [ Component Location of ]

28 Secondary Air Injection (AIR) Pump Motor (V101)

29 Secondary Air Injection Solenoid Valve (N112) and Secondary Air Injection Solenoid Valve 2 (N320)

For engine code CBRA only

Component location, refer to => [ Installed Location: Secondary Air Injection
Solenoid Valves - Engine Code CBRA ]

30 Knock Sensor (KS) 2 (G66)

Component location, refer to => [ Component Location of ]

31 3-Pin Harness Connector

For Engine Speed (RPM) Sensor (G28)

Component location, refer to => [ Component Location of with 3-Pin Harness Connector ]

32 Fuel Injector

Cylinder 1 Cylinder 1 Fuel Injector (N30)

Cylinder 2 Cylinder 2 Fuel Injector (N31)

Cylinder 3 Cylinder 3 Fuel Injector (N32)

Cylinder 4 Cylinder 4 Fuel Injector (N33)

Cylinder 5 Cylinder 5 Fuel Injector (N83)

Cylinder 6 Cylinder 6 Fuel Injector (N84)

Checking injection quantity, leaks and spray pattern of fuel injectors, refer to => [ Fuel Injectors, Checking Injection Quantity, Spray Pattern and for Leaks ] Fuel Injectors, Checking Injection Quantity, Spray Pattern and For Leaks

Removal and installation, refer to => [ Fuel Injectors ] Service and Repair

Component Location of Throttle Position (TP) Sensor (G79) with Accelerator Pedal Position Sensor 2 (G185)





To disconnect electrical harness connector - 2 -, press release button and pull off wiring - 1 -.

Component Location of Clutch Position Sensor (G476)





On clutch master cylinder - arrow -.

Component Location of Electrical Connectors for Oxygen Sensors Before Catalytic Converter





1. Heated Oxygen Sensor (HO2S) 2 (G108) before catalytic converter with Oxygen Sensor (O2S) 2 Heater (Z28)

2. Heated Oxygen Sensor (HO2S) (G39) before catalytic converter with Oxygen Sensor (O2S) Heater (Z19)

Ignore - 3 -.

Installed Location: Heated Oxygen Sensors (HO2S) in Front of the Catalytic Converter, Tightening Specification





In front exhaust pipe.

1. Heated Oxygen Sensor (HO2S) 2 (G108) before catalytic converter with Oxygen Sensor (O2S) 2 Heater (Z28)

2. Heated Oxygen Sensor (HO2S) (G39) before catalytic converter with Oxygen Sensor (O2S) Heater (Z19)

- Tighten the heated oxygen sensors (HO2S) to 55 Nm.

Component Location of Electrical Connectors for Oxygen Sensors Behind Catalytic Converter





At right beneath vehicle floor.

- Remove nuts - 1 - and - 2 - on electrical connector bracket.

Ignore - 3 -.

- Remove cover.





1. Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) (G130) with Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater (Z29)

2. Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) (G131) with Oxygen Sensor (O2S) 2 (behind Three Way Catalytic Converter (TWC)) Heater (Z30)

Installed Location: Oxygen Sensors (O2S) Behind Three Way Catalytic Converter, Tightening Specification





In the catalytic converters.

1. Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) (G131) with Oxygen Sensor (O2S) 2 (behind Three Way Catalytic Converter (TWC)) Heater (Z30)

2. Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) (G130) with Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater (Z29)

- Tighten the heated oxygen sensors (HO2S) to 55 Nm.

Component Locations in E-Box, Engine Compartment





2.1 Fuel Pump (FP) 2 Relay (J49)
2.2 Coolant Circulation Pump Relay (J151)
3 Secondary Air Injection (AIR) Pump Relay (J299)
4 Motronic engine control module (ECM) power supply relay (J271)
5 Fuel pump (FP) relay (J17)

Component Location of Engine Speed (RPM) Sensor (G28) with 3-Pin Harness Connector





At front on engine.

1. 3-pin harness connector

2. Engine speed (RPM) sensor (G28)

Component Location of Intake Manifold Tuning (IMT) Valve (N156)





On vacuum reservoir at front on engine - arrow -.

Component Location of Engine Coolant Temperature (ECT) Sensor (G62)





At front left of cylinder head - arrow -.

Component Location of Knock Sensor (KS) 1 (G61)





At right rear on cylinder block.

1. Knock Sensor (KS) 1 (G61)

2. 3-pin harness connector

Component Location of Knock Sensor (KS) 2 (G66)





Front at cylinder head - arrow -.

Location of Hall Sensor and Camshaft Adjustment Valves





Left on cylinder head.

1. Camshaft position sensor (G40)

2. Camshaft position (CMP) sensor 2 (G163)

3. Camshaft Adjustment Valve 1 (N205)

4. Camshaft Adjustment Valve 1 (exhaust) (N318)

Installed Location: Secondary Air Injection Solenoid Valves - Engine Code CBRA





On vacuum reservoir at front on engine.

1. Secondary air injection (AIR) solenoid valve (N112)

2. Secondary Air Injection (AIR) Solenoid Valve 2 (N320)

Component Location Secondary Air Injection Sensor 1 (G609) - Engine Code CBRA





Near the throttle valve control module (J338)

1. Secondary Air Injection Sensor 1 (G609)

Ignore - arrows -.