Engine Front Cover with Oil Pump Replacement
Engine Front Cover with Oil Pump Replacement
Removal Procedure
1. Open the hood.
2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Battery Negative Cable Disconnection and Connection).
3. Remove the exhaust manifold. Refer to Exhaust Manifold Replacement (1.6L LDE, LXV, 1.8L 2H0, and LUW) (Service and Repair).
4. Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) (Cooling System Draining and Filling (Static Fill))Cooling System Draining and Filling (GE-47716 Fill) (Cooling System Draining and Filling (GE-47716 Fill)).
5. Remove the air conditioning compressor. Refer to Air Conditioning Compressor Replacement (1.4L LUJ) (Air Conditioning Compressor Replacement)Air Conditioning Compressor Replacement (1.8L LUW) (Air Conditioning Compressor Replacement).
6. Remove the generator. Refer to Generator Replacement (1.4L LDD, LUH, and LUJ) (Service and Repair)Generator Replacement (1.6L LDE, LXV, LLU, 1.8L 2H0, and LUW) (Service and Repair).
7. Remove the timing belt rear cover. Refer to Timing Belt Rear Cover Replacement (1.6L LDE, LXV, 1.8L 2H0, and LUW) (Timing Belt Rear Cover Replacement).
8. Remove the oil pan. Refer to Oil Pan Replacement (Service and Repair).
9. Remove the radiator outlet hose from the water pump. Refer to Radiator Outlet Hose Replacement (LDD, LUH, and LUJ) (Radiator Outlet Hose Replacement)Radiator Outlet Hose Replacement (LDE, LXV, 2H0, and LUW) (Radiator Outlet Hose Replacement).
10. Remove the engine oil cooler inlet pipe bolt (4).
11. Push the engine oil cooler inlet pipe (1) into the engine oil cooler housing (2).
12. Remove the 2 engine oil cooler outlet pipe bolts (5) from the water pump.
13. Push the engine oil cooler outlet pipe (3) into the engine oil cooler housing (2).
14. Remove the 8 engine front cover bolts (2, 3).
15. Remove the engine front cover (4).
16. Remove the engine front cover seal (1).
Installation Procedure
1. Clean sealing surface.
2. Install a NEW engine front cover seal (1).
3. Install the engine front cover (4).
Caution: Refer to Fastener Caution (Fastener Caution).
4. Install the 8 engine front cover bolts (2, 3) and tighten to 20 Nm (15 lb ft).
5. Push the engine oil cooler outlet pipe (3) to the water pump (6).
6. Install the engine oil cooler outlet pipe bolts (5) and tighten to 8 Nm (71 lb in).
7. Push the engine oil cooler inlet pipe (1) into the water pump (6).
8. Install the engine oil cooler inlet pipe bolt (4) and tighten to 8 Nm (71 lb in).
9. Install the radiator outlet hose to the water pump. Refer to Radiator Outlet Hose Replacement (LDD, LUH, and LUJ) (Radiator Outlet Hose Replacement)Radiator Outlet Hose Replacement (LDE, LXV, 2H0, and LUW) (Radiator Outlet Hose Replacement).
10. Install the oil pan. Refer to Oil Pan Replacement (Service and Repair).
11. Install the timing belt rear cover. Refer to Timing Belt Rear Cover Replacement (1.6L LDE, LXV, 1.8L 2H0, and LUW) (Timing Belt Rear Cover Replacement).
12. Install the generator. Refer to Generator Replacement (1.4L LDD, LUH, and LUJ) (Service and Repair)Generator Replacement (1.6L LDE, LXV, LLU, 1.8L 2H0, and LUW) (Service and Repair).
13. Install the air conditioning compressor. Refer to Air Conditioning Compressor Replacement (1.4L LUJ) (Air Conditioning Compressor Replacement)Air Conditioning Compressor Replacement (1.8L LUW) (Air Conditioning Compressor Replacement).
14. Install the exhaust manifold. Refer to Exhaust Manifold Replacement (1.6L LDE, LXV, 1.8L 2H0, and LUW) (Service and Repair).
15. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Battery Negative Cable Disconnection and Connection).
16. Fill the cooling system. Refer to Cooling System Draining and Filling (Static Fill) (Cooling System Draining and Filling (Static Fill))Cooling System Draining and Filling (GE-47716 Fill) (Cooling System Draining and Filling (GE-47716 Fill)).
17. Close the hood.