Engine Front Cover with Oil Pump Replacement

Engine Front Cover with Oil Pump Replacement

Removal Procedure





1. Disconnect the negative battery cable (1). Refer to Battery Negative Cable Disconnection and Connection Battery Negative Cable Disconnection and Connection.

2. Drain the cooling system. Refer to Cooling System Draining and Filling Cooling System Draining and Filling.





3. Remove the radiator outlet hose (1) from the water pump. Refer to Radiator Outlet Hose Replacement (LUV) Radiator Outlet Hose ReplacementRadiator Outlet Hose Replacement (LDE LUW) Radiator Outlet Hose Replacement.

4. Remove the exhaust manifold. Refer to Exhaust Manifold with Catalytic Converter Replacement (LUW) Service and Repair.





5. Loosen the bolts before the belt is removed.

6. Remove the water pump bolts (1) and water pump pulley (2). Refer to Water Pump Pulley Replacement (LUV) Service and RepairWater Pump Pulley Replacement (LUW) Service and Repair.

7. Remove the generator. Refer to Generator Replacement (LUV) Service and RepairGenerator Replacement (LUW) Service and Repair.

8. Remove the air conditioning compressor. Refer to Air Conditioning Compressor Replacement (LDE/LUW) Removal and ReplacementAir Conditioning Compressor Replacement (LUV) Removal and Replacement.

9. Remove the timing belt tensioner. Refer to Timing Belt Tensioner Replacement Service and Repair.





10. Remove the crankshaft sprocket (1). Refer to Crankshaft Sprocket Replacement Service and Repair.

11. Remove the oil pan. Refer to Oil Pan Replacement Service and Repair.





12. Remove the engine oil cooler outlet pipe bolt (1).





13. Remove the engine front cover bolts (1).





14. Remove the engine front cover (1).

15. Remove the engine front cover seal (2).

Note:
Do NOT use sharp and/or metal gasket scrapers in order to clean the sealing surfaces

16. Carefully clean the engine front cover sealing surfaces.

Note:
Insert a piece of cardboard between the oil pan front and the oil pump in order to prevent any contaminants from falling into the oil pan.

17. Use compressed air in order to remove any engine coolant from the engine cooling passages and from the top of the oil pan scraper (windage tray).

Installation Procedure





1. Install a NEW engine front cover seal (2).

2. Install the engine front cover (1).





Caution:
Refer to Fastener Caution Fastener Caution.

3. Install the engine front cover bolts (1) and tighten to 20 Nm (15 lb ft).





4. Install the engine oil cooler outlet pipe bolt (1) and tighten to 8 Nm (71 lb in).

5. Install the oil pan. Refer to Oil Pan Replacement Service and Repair.





6. Install the crankshaft sprocket (1). Refer to Crankshaft Sprocket Replacement Service and Repair.





7. Install the water pump bolts (1) and water pump pulley (2) and tighten to 20 Nm (15 lb ft).

8. Install the generator. Refer to Generator Replacement (LUV) Service and RepairGenerator Replacement (LUW) Service and Repair.

9. Install the air conditioning compressor. Refer to Air Conditioning Compressor Replacement (LDE/LUW) Removal and ReplacementAir Conditioning Compressor Replacement (LUV) Removal and Replacement.

10. Install the timing belt tensioner. Refer to Timing Belt Tensioner Replacement Service and Repair.





11. Install the radiator outlet hose (1) to the water pump. Refer to Radiator Outlet Hose Replacement (LUV) Radiator Outlet Hose ReplacementRadiator Outlet Hose Replacement (LDE LUW) Radiator Outlet Hose Replacement.

12. Fill the cooling system. Refer to Cooling System Draining and Filling Cooling System Draining and Filling.





13. Connect the negative battery cable (1). Refer to Battery Negative Cable Disconnection and Connection Battery Negative Cable Disconnection and Connection.