Installation

Engine
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures

NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.

NOTE:
If a new engine is to be installed, remove the intake manifold to access the top transmission retaining bolts.

All vehicles

NOTE:
This step requires the aid of another technician.

Torque to: 100 Nm

Torque to: 25 Nm

NOTE:
Install a new gasket.

Torque to: 48 Nm

Torque to: 10 Nm

Torque to: 25 Nm

Torque to: 10 Nm

NOTE:
RHD illustration shown, LHD is similar.

Torque to: 25 Nm

NOTE:
RHD illustration shown, LHD is similar.

Torque to: 25 Nm

Left-hand drive vehicles

Torque to: 10 Nm

Right-hand drive vehicles

Torque to: 10 Nm

Torque to: 10 Nm

All vehicles

CAUTION: Be prepared to collect escaping coolant.

Torque to: 12 Nm

CAUTION: Be prepared to collect escaping coolant.

CAUTION: Install new o-ring seals

CAUTION: Lubricate the O-ring seals.

Torque to: 25 Nm

NOTE:
RHD illustration shown, LHD is similar.

Torque to: 8 Nm

CAUTION: Make sure that the mating faces are clean and free of foreign material.

Torque to: 25 Nm

CAUTION: Make sure that the area around the component is clean and free of foreign material.

NOTE:
Remove and discard the blanking caps.

Torque to: 25 Nm

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.

CAUTION: Be prepared to collect escaping fuel.

For additional information, refer to Front Halfshaft RH - Vehicles Without: High Performance Brakes Front Halfshaft RH [Vehicles Without: High Performance Brakes]
For additional information, refer to Front Halfshaft LH - Vehicles Without: High Performance Brakes Front Halfshaft LH [Vehicles Without: High Performance Brakes]
For additional information, refer to Cooling System Partial Draining, Filling and Bleeding - 5.0L NA V8 - AJ133 Cooling System Partial Draining, Filling and Bleeding
For additional information, refer to Cooling Fan - 5.0L NA V8 - AJ133 Service and Repair
For additional information, refer to Transmission - 5.0L NA V8 - AJ133/5.0L SC V8 - AJ133 Removal
For additional information, refer to Air Conditioning (A/C) System Recovery, Evacuation and Charging - 5.0L NA V8 - AJ133/5.0L SC V8 - AJ133 Service and Repair

WARNING: Make sure to support the vehicle with axle stands.
1 Lower the vehicle.
2 Connect the battery ground cable.
For additional information, refer to Specifications [1][2]Battery
3 Return the hood from the service position.