Installation

2GR-FE LUBRICATION: OIL PUMP: INSTALLATION

1. INSTALL TIMING CHAIN CASE OIL SEAL

(a) Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge.

SST : 09223-22010

SST : 09506-35010

NOTICE:
* Keep the lip free from foreign matter.
* Do not tap on the oil seal at an angle.
* Make sure that the oil seal edge does not stick out of the timing chain case.

2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

(a) Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal diameter:

3.0 mm (0.118 in.)

NOTICE:
* Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.
* When the contact surfaces are wet, wipe them with oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes.
* Do not start the engine for at least 2 hours after installing.

(b) Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Toyota Genuine Seal Packing Black 1282B, Three Bond 1282B or equivalent

NOTICE:
* When the contact surfaces are wet, wipe them with oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after installing.

Apply seal packing as follows:

(d) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

(e) Temporarily tighten the timing chain cover with the 23 bolts and 2 nuts.

Bolt length

NOTICE:
Make sure that there is no oil on the bolt threads.

(f) Fully tighten the bolts in this order: Area 1 and Area 2.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(g) Fully tighten the bolts and nuts in this order: Area 3.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

HINT
Tighten the bolts and nuts in the order of upper to lower as shown in the illustration.

(h) Fully tighten the bolts in this order: Area 4.

Bolt A - Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

Except bolt A - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

HINT
Tighten the bolts in the order of lower to upper as shown in the illustration.

3. INSTALL WATER INLET HOUSING Reassembly

4. INSTALL NO. 1 ENGINE MOUNTING BRACKET FRONT LH Reassembly

5. INSTALL OIL PAN SUB-ASSEMBLY Reassembly

6. INSTALL OIL STRAINER SUB-ASSEMBLY Reassembly

7. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY Reassembly

8. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH Reassembly

9. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH Reassembly

10. INSTALL CRANKSHAFT PULLEY Reassembly

11. INSTALL NO. 1 OIL PIPE Reassembly

12. INSTALL OIL PIPE Reassembly

13. INSTALL NO. 1 VACUUM SWITCHING VALVE Installation

14. INSTALL RADIO SETTING CONDENSER Installation

15. INSTALL WATER PUMP PULLEY Installation

16. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation

17. INSTALL NO. 2 TIMING GEAR COVER Installation

18. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation

19. INSTALL ENGINE MOUNTING BRACKET RH Installation

20. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation

21. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR Installation

22. INSTALL NO. 2 MANIFOLD STAY Installation

23. INSTALL OIL LEVEL GAUGE GUIDE SUB-ASSEMBLY Installation

24. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation

25. INSTALL NO. 2 ENGINE MOUNTING STAY RH Installation

26. INSTALL IGNITION COIL ASSEMBLY Installation

27. INSTALL INTAKE AIR SURGE TANK ASSEMBLY Installation

28. REMOVE ENGINE STAND

29. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY Installation

30. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

Installation

31. INSTALL STARTER ASSEMBLY Installation

32. INSTALL ENGINE WIRE

33. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation

34. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation

35. INSTALL FRONT FRAME ASSEMBLY Installation

36. INSTALL VANE PUMP ASSEMBLY Installation

37. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

Installation