Installation
WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS: INSTALLATION
1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER
(a) Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 2 new No. 2 stoppers onto the back window glass, as shown in the illustration.
HINT
Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
Standard dimension:
2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER
(a) Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.
HINT
Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
3. INSTALL BACK WINDOW MOULDING
(a) Using a brush or sponge, coat the application area of moulding with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install a new moulding onto the back window glass, as shown in the illustration.
Standard dimension:
4. INSTALL WINDSHIELD GLASS ADHESIVE DAM
(a) Using a brush or sponge, coat the application area of adhesive dam with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install a new adhesive dam onto the windshield glass, as shown in the illustration.
5. INSTALL BACK WINDOW GLASS ASSEMBLY
(a) Position the back window glass assembly.
(1) Using a suction cup, place the back window glass assembly in the correct position.
(2) Check that the whole contact surface of the back window glass rim is perfectly even.
(3) Align the matchmarks on the back window glass and vehicle body.
NOTICE:
Check that the back window glass stoppers are attached to the vehicle body correctly.
(4) Remove the back window glass assembly.
(b) Using a brush, coat the installation surface on the vehicle body with Primer M.
NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer M for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(c) Using a brush or sponge, coat the application area of adhesive with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Standard dimension:
(d) Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT
After cutting off the tip, use all adhesive within the time described in the table below.
Usage time frame:
(2) Load the sealer gun with cartridge.
(3) Apply adhesive to the back window glass, as shown in the illustration.
Standard dimension:
(e) Install the back window glass assembly.
(1) Using a suction cup, position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.
NOTICE:
* Check that the back window glass stoppers are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and back window glass.
(2) Lightly press the front surface of the back window glass to ensure a close fit.
HINT
Press the glass with force of 98 N (10 kgf, 22 lb) or more.
(3) Hold the back window glass using protective tape until applied adhesive becomes hard.
NOTICE:
Do not drive the vehicle for the time described in the table below.
Minimum time:
(f) Connect the connectors.
(g) Connect the connector.
6. CHECK FOR LEAKS AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
7. INSTALL ROOF HEADLINING ASSEMBLY (for Standard)
Return the rear section of the roof headlining assembly to the original position Installation.
8. INSTALL ROOF HEADLINING ASSEMBLY (for Glass Roof)
Return the rear section of the roof headlining assembly to the original position Installation.
9. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
10. INSTALL INTERIOR ILLUMINATION LIGHT ASSEMBLY (for Standard) Installation
11. INSTALL INTERIOR ILLUMINATION LIGHT ASSEMBLY (for Glass Roof) Installation
12. INSTALL SPOT LIGHT ASSEMBLY LH Installation
13. INSTALL SPOT LIGHT ASSEMBLY RH Installation
14. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) Installation
15. INSTALL CENTER STOP LIGHT SET Installation
16. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/o Rear Sunshade) Installation
17. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) Installation
18. INSTALL REAR SEAT SHOULDER BELT HOLE COVER Installation
19. INSTALL REAR SEAT INNER WITH CENTER BELT ASSEMBLY RH Installation
20. INSTALL REAR SEAT 3 POINT TYPE BELT ASSEMBLY LH Installation
21. INSTALL REAR SEAT 3 POINT TYPE BELT ASSEMBLY RH Installation
22. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH Installation
23. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH Installation
24. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY LH Installation
25. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY RH Installation
26. INSTALL REAR DOOR SCUFF PLATE LH Installation
27. INSTALL REAR DOOR SCUFF PLATE RH Installation
28. INSTALL REAR SEATBACK ASSEMBLY Installation
29. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
30. INSTALL REAR SEAT HEADREST ASSEMBLY
31. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
33. PERFORM INITIALIZATION
NOTICE:
Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.
34. INSPECT SRS WARNING LIGHT
Diagnosis System