Installation

1UR-FSE LUBRICATION: OIL PUMP: INSTALLATION

1. INSTALL INLET WATER PIPE

(a) Apply soapy water to 2 new O-rings and install them to the inlet water pipe.

(b) Install the inlet pipe to the No. 1 heat exchanger cover.

2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

(a) Install a new oil pump gasket.

(b) Install a new O-ring.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Apply seal packing as follows:

NOTICE:
* When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after installing the chain cover.

(d) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

(e) Temporarily tighten the timing chain cover with the 30 bolts and nut.

Bolt length:

NOTICE:
Make sure that there is no oil on the bolt threads.

(f) Tighten the 11 bolts in several steps, in the sequence shown in the illustration.

Torque : 47 Nm (479 kgf-cm, 35 ft-lbf)

(g) Temporarily tighten the belt tensioner with the standard bolt and 6 mm hexagon wrench bolt.

(h) Tighten the 21 bolts and nut in several steps, in the sequence shown in the illustration.

Torque : 23 Nm (235 kgf-cm, 17 ft-lbf)

NOTICE:
After the installation, if the seal packing has seeped out at the areas labeled A shown in the illustration, wipe it off.

(i) Install 2 new gaskets and 2 plugs.

Torque : 46 Nm (469 kgf-cm, 34 ft-lbf)

3. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1) Reassembly

4. INSTALL NO. 6 ENGINE COVER SUB-ASSEMBLY Installation

5. INSTALL NO. 4 V-BANK COVER BRACKET SUB-ASSEMBLY Installation

6. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2) Reassembly

7. INSTALL NO. 5 ENGINE COVER SUB-ASSEMBLY Installation

8. REMOVE NO. 3 V-BANK COVER BRACKET SUB-ASSEMBLY Installation

9. INSTALL IGNITION COIL ASSEMBLY Installation

10. INSTALL CRANKSHAFT PULLEY Installation

11. INSTALL OIL FILTER BRACKET Reassembly

12. INSTALL OIL FILTER ELEMENT Replacement

13. INSTALL CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY (for Bank 1) Installation

14. INSTALL CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY (for Bank 2) Installation

15. INSTALL FRONT WATER BY-PASS JOINT Reassembly

16. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY Installation

17. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation

18. INSTALL WATER PUMP PULLEY Installation

19. INSTALL INLET WATER HOUSING Installation

20. INSTALL FUEL PUMP ASSEMBLY (for Bank 1) Installation

21. INSTALL FUEL PUMP ASSEMBLY (for Bank 2) Installation

22. INSTALL NO. 3 FUEL PIPE SUB-ASSEMBLY Installation

23. INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY Installation

24. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY Installation

25. INSTALL ENGINE COVER SUB-ASSEMBLY (for Bank 1) Installation

26. INSTALL ENGINE COVER SUB-ASSEMBLY (for Bank 2) Installation

27. INSTALL NO. 3 COVER SUB-ASSEMBLY Installation

28. CONNECT WIRE HARNESS

(a) Connect the ground wire with the bolt and clamp.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(b) Connect the engine wire harness connector.

(1) Install the clamp bracket with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(2) Connect the 3 clamps and 3 ground wires with the 3 bolts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(3) Attach the clamp and connect the cooler compressor connector.

(4) Connect the 2 camshaft timing control motor connectors. (for Bank 1)

(5) Connect the engine oil pressure sensor connector.

(6) Connect the engine coolant temperature sensor connector.

(7) Connect the clamp and install the 2 clamp brackets with the 2 bolts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(8) Connect the No. 8 engine wire connector.

(9) Connect the fuel pump connector. (for high pressure)

(10) Connect the 2 VVT sensor connectors.

(11) Connect the 4 ignition coil connectors.

(12) Connect the camshaft timing control valve connector.

(13) Connect the 5 connectors and grommet.

(14) Connect the clamp, and set the No. 4 connector holder to the ECM box as shown in the illustration.

(15) Connect the 3 connectors and harness clamp.

(16) Install the ECM box cover (upper).

29. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation

30. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR Installation

31. INSTALL COMPRESSOR AND PULLEY Installation

32. INSTALL RADIATOR ASSEMBLY Installation

33. CONNECT NO. 2 RADIATOR HOSE Installation

34. CONNECT NO. 1 RADIATOR HOSE Installation

35. CONNECT OIL COOLER HOSE Installation

36. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY Installation

37. INSTALL ENGINE ROOM ECU OUTLET DUCT Installation

38. INSTALL HOOD LOCK ASSEMBLY Installation

39. INSTALL HOOD LOCK CONTROL CABLE COVER Installation

40. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation

41. INSTALL RADIATOR SUPPORT OPENING COVER Installation

42. INSTALL FRONT BUMPER ENERGY ABSORBER Installation

43. INSTALL FRONT BUMPER ASSEMBLY Installation

44. REMOVE WIRE HARNESS CLAMP BRACKET Installation

45. INSTALL NO. 1 ENGINE ROOM RELAY BLOCK ASSEMBLY Installation

46. INSTALL BATTERY TRAY Installation

47. INSTALL POWER STEERING ECU ASSEMBLY Installation

48. INSTALL NO. 1 BATTERY TRAY SUPPORT

49. INSTALL BATTERY Installation

50. INSTALL INTAKE MANIFOLD

Installation.

51. ADD ENGINE OIL Replacement

52. INSPECT FOR OIL LEAK

53. CHECK ENGINE OIL LEVEL Testing and Inspection

54. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.