Installation
WINDOW / GLASS: QUARTER WINDOW GLASS: INSTALLATION
1. CLEAN QUARTER WINDOW GLASS
(a) Clean the outer edges of the quarter window glass with a non-residue solvent.
NOTICE:
* Do not touch the glass surface after cleaning it.
* Be careful not to damage the glass or clips.
2. INSTALL QUARTER WINDOW ASSEMBLY
(a) Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.
Text in Illustration
NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
(b) Using a brush or a sponge, apply Primer G to the contact surface of the a new quarter window assembly.
Text in Illustration
Standard Dimension:
HINT
If an area other than specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.
NOTICE:
* To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(c) Apply adhesive to the quarter window assembly.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
Text in Illustration
Standard Dimension:
(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the quarter window assembly as shown in the illustration.
Text in Illustration
Standard Dimension:
(d) Install a new quarter window assembly to the vehicle body.
(1) Engage the 2 clips to install the quarter window glass assembly.
(2) Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Check that the clips are attached to the body correctly.
* Check the clearance between the body and glass.
(3) Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body.
(4) Using a scraper, remove any excess or protruding adhesive.
Text in Illustration
HINT
Apply adhesive onto the glass rim.
NOTICE:
Do not drive the vehicle within the time described in the table below.
Minimum Time:
3. INSPECT FOR LEAK AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY Installation
5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY Installation
6. CONNECT REAR SEAT OUTER BELT ASSEMBLY Installation
7. INSTALL NO. 2 ROOM LIGHT ASSEMBLY (for RH Side) Installation
8. INSTALL TONNEAU COVER HOLDER CAP Installation
9. INSTALL TONNEAU COVER HOOK Installation
10. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY Installation
11. INSTALL ROPE HOOK ASSEMBLY Installation
12. INSTALL REAR SEAT SIDE GARNISH Installation
13. INSTALL REAR SEAT SIDE COVER RH (for RH Side) Installation
14. INSTALL REAR DECK TRIM COVER Installation
15. INSTALL DECK TRIM SERVICE HOLE COVER Installation
16. INSTALL REAR NO. 1 FLOOR BOARD Installation
17. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY Installation
18. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY Installation
19. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Installation
20. INSTALL DECK FLOOR BOX LH (w/o Woofer) Installation
21. INSTALL REAR NO. 4 FLOOR BOARD (w/o Woofer) Installation
22. INSTALL REAR NO. 4 FLOOR BOARD (w/ Woofer) Installation
23. INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE Installation
24. INSTALL DECK FLOOR BOX RH Installation
25. INSTALL REAR NO. 3 FLOOR BOARD Installation
26. INSTALL REAR DECK FLOOR BOX Installation
27. INSTALL REAR NO. 2 FLOOR BOARD Installation
28. INSTALL REAR SEATBACK ASSEMBLY LH (for LH Side) Installation
29. INSTALL REAR SEATBACK ASSEMBLY RH (for RH Side) Installation
30. INSTALL REAR SEAT CUSHION LOCK HOOK Installation
31. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
32. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP
for LH Side: Installation
for RH Side: Installation
33. INSTALL REAR DOOR SCUFF PLATE Installation