Installation
WINDOW / GLASS: WINDSHIELD GLASS: INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
Text in Illustration
Standard Dimension:
NOTICE:
Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.
2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.
NOTICE:
Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.
3. INSTALL WINDSHIELD OUTSIDE MOULDING
(a) Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install the windshield outside moulding onto the windshield glass as shown in the illustration.
Text in Illustration
4. INSTALL WINDSHIELD GLASS ADHESIVE DAM
(a) Cut the back window moulding lower so that it is the appropriate size as shown in the illustration.
Standard Measurement
(b) Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.
Text in Illustration
Standard Dimension:
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(c) Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.
Text in Illustration
Standard Dimension:
5. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY
(a) Position the windshield glass sub-assembly.
Text in Illustration
(1) Using suction cups, place the windshield glass sub-assembly in the correct position.
(2) Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.
(3) Align the matchmarks on the windshield glass sub-assembly and vehicle body.
NOTICE:
Check that the windshield glass stoppers are attached to the vehicle body correctly.
(4) Remove the windshield glass sub-assembly.
(b) Using a brush, coat the installation surface on the vehicle body with Primer M.
Text in Illustration
NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(c) Using a brush or sponge, coat the application area of adhesive with Primer G.
Text in Illustration
Standard Dimension:
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
* Apply Primer G onto the ceramic notches.
* If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(d) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
Text in Illustration
Standard Dimension:
HINT
After cutting off the tip, use all adhesive within the time described in the table below.
Usage Time Frame:
(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the windshield glass sub-assembly as shown in the illustration.
Text in Illustration
Standard Dimension:
HINT
Apply adhesive onto the ceramic notches.
(e) Install the windshield glass sub-assembly.
Text in Illustration
(1) Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
NOTICE:
* Check that the windshield glass stoppers are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and windshield glass sub-assembly.
(2) Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.
HINT
Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.
(3) Using a scraper, remove any excess or protruding adhesive.
Text in Illustration
HINT
Apply adhesive onto the windshield glass rim.
(4) Hold the windshield glass using protective tape until the applied adhesive becomes hard.
NOTICE:
Do not drive the vehicle for the time described in the table below.
Minimum Time:
(f) w/ Front Window Deicer System:
(1) Engage the 3 clamps.
(2) Connect the connector.
6. INSPECT FOR LEAK AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
7. INSTALL ROOF HEADLINING ASSEMBLY
(a) Return the front section of the roof headlining assembly to the original position.
8. INSTALL SLIDING ROOF OPENING TRIM MOULDING (w/ Sliding Roof) Installation
9. INSTALL VISOR HOLDER Installation
10. INSTALL VISOR ASSEMBLY LH Installation
11. INSTALL VISOR BRACKET COVER (for LH Side) Installation
12. INSTALL VISOR ASSEMBLY RH
HINT
Use the same procedure as for the LH side.
13. INSTALL VISOR BRACKET COVER (for RH Side)
HINT
Use the same procedure as for the LH side.
14. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
15. INSTALL NO. 1 ROOM LIGHT ASSEMBLY Installation
16. INSTALL MAP LIGHT ASSEMBLY Installation
17. INSTALL FRONT PILLAR GARNISH LH Installation
18. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
19. INSTALL FRONT PILLAR GARNISH RH
HINT
Use the same procedure as for the LH side.
20. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
21. INSTALL HUMIDITY SENSOR (w/ Humidity Sensor) Installation
22. INSTALL PROTECTOR (w/ Humidity Sensor) Installation
23. INSTALL RAIN SENSOR TAPE (w/ Rain Sensor) Installation
24. INSTALL RAIN SENSOR (w/ Rain Sensor) Installation
25. INSTALL RAIN SENSOR COVER (w/ Rain Sensor) Installation
26. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror) Installation
27. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror) Installation
28. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror) Installation
29. CLEAN WINDSHIELD GLASS (w/ Rain Sensor) Removal
30. INSTALL WINDSHIELD OUTSIDE MOULDING LH Installation
31. INSTALL WINDSHIELD OUTSIDE MOULDING RH
HINT
Use the same procedure as for the LH side.
32. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
33. INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR LH Installation
34. INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR RH
HINT
Use the same procedure as for the LH side.
35. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
36. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
37. INSTALL FRONT WIPER ARM HEAD CAP Installation