Disassembly

DOOR / HATCH: FRONT DOOR: DISASSEMBLY

1. REMOVE LUGGAGE COMPARTMENT FLOOR MAT Removal

2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG

(a) Using a moulding remover, disengage the 3 claws and remove the front door inside handle bezel plug as shown in the illustration.





3. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)

(a) except Wood Panel:

(1) Using a moulding remover, disengage the 2 clips, 6 claws and 2 guides as shown in the illustration.





(b) for Wood Panel:

(1) Using a moulding remover, disengage the 4 clips, 4 claws and 2 guides as shown in the illustration.





(c) Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.

4. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side) Removal

5. REMOVE DOOR ARMREST COVER

(a) Remove the door armrest cover.





6. REMOVE COURTESY LIGHT ASSEMBLY Removal

7. REMOVE NO. 1 FRONT DOOR STIFFENER CUSHION

(a) Remove the screw and No. 1 front door stiffener cushion.





8. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

(a) Put protective tape around the front door panel.





Text in Illustration





(b) Remove the 3 screws.





(c) Using a clip remover, disengage the 10 clips.

(d) Pull out the front door trim board sub-assembly in the direction indicated by the arrow in the illustration.

(e) Raise the front door trim board sub-assembly and remove the front door trim board sub-assembly.

(f) w/ Seat Position Memory System:

(1) Disconnect the connector.

(g) Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.





9. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Disengage the claw and 2 guides, and remove the front door inside handle sub-assembly as shown in the illustration.





10. REMOVE SEAT MEMORY SWITCH (w/ Seat Position Memory System) Removal

11. REMOVE FRONT DOOR TRIM SEAL

(a) Using a clip remover, disengage the 8 clips and remove the front door trim seal.





12. REMOVE DOOR FRAME GARNISH

(a) Disengage the clip and remove the door frame garnish.





HINT
This garnish needs to be replaced with a new one because the clip will break when removing the door frame garnish.

13. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY Removal

14. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Memory) Removal

15. REMOVE OUTER MIRROR INSTALL HOLE COVER Removal

16. REMOVE OUTER MIRROR PROTECTOR Removal

17. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY Removal

18. REMOVE FRONT DOOR ARMREST SET BRACKET

(a) Remove the 2 screws and front door armrest set bracket.





19. REMOVE FRONT DOOR SERVICE HOLE COVER

(a) Remove the front door service hole cover.





HINT
Remove any remaining butyl tape from the door.

20. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

(a) Remove the grommet.





(b) Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

(c) Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly Removal.

(1) w/ Navigation System:

NOTICE:
After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

(d) Remove the 2 bolts.





NOTICE:
After the bolts are removed, do not allow the door glass to fall.

(e) Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.





NOTICE:
Do not damage the door glass.

21. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY

(a) Disconnect the connector.





(b) Loosen the temporary bolt.

Text in Illustration





NOTICE:
Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

(c) Remove the 5 bolts.

(d) Remove the front door window regulator assembly.

(e) Remove the temporary bolt from the front door window regulator assembly.

22. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY

(a) Using a T25 "TORX" socket wrench, remove the 3 screws and front power window regulator motor assembly.





23. REMOVE FRONT DOOR GLASS RUN

(a) Remove the front door glass run.





24. REMOVE NO. 2 FRONT DOOR STIFFENER CUSHION

(a) Remove the 2 bolts.





Text in Illustration





(b) Disengage the 2 guides and remove the No. 2 front door stiffener cushion.

25. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

(a) Remove the bolt and front door rear lower frame sub-assembly as shown in the illustration.





26. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)

(a) Remove the hole plug.





(b) Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.





HINT
The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

27. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)

(a) Using a screwdriver, disengage the claw and 2 guides, and remove the front door outside handle cover as shown in the illustration.





28. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

(a) Remove the hole plug.





(b) Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.





HINT
The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

29. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY

(a) Disengage the 2 claws.





(b) Disconnect the connector.

(c) Move the lever in the direction indicated by the arrow in the illustration.





(d) Remove the front door outside handle assembly as shown in the illustration.





30. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD

(a) Disengage the 3 claws and remove the front door front outside handle pad.





31. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD

(a) Disengage the 2 claws and remove the front door rear outside handle pad.





32. REMOVE FRONT DOOR LOCK ASSEMBLY

(a) Using a T30 "TORX" socket wrench, remove the 3 screws.





(b) Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.

(c) Remove the door lock wiring harness seal from the front door lock assembly.





33. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) Remove the front door lock remote control cable assembly.





34. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) Using a screwdriver, disengage the 3 claws.





HINT
Tape the screwdriver tip before use.

(b) Remove the front door inside locking cable assembly.





35. REMOVE ELECTRICAL KEY WIRE HARNESS

(a) Disconnect the connector.





(b) Disengage the 4 clamps and remove the electrical key wire harness.

36. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Using a T30 "TORX" socket wrench, loosen the screw.





(b) Slide the front door outside handle frame sub-assembly to disengage the door handle nut and claw of the front door outside handle frame sub-assembly, and then remove it.

37. REMOVE FRONT DOOR LOCK OPEN ROD

(a) Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.





38. REMOVE FRONT DOOR CHECK COVER

(a) Remove the front door check cover.





39. REMOVE FRONT DOOR CHECK ASSEMBLY

(a) Remove the bolt, 2 nuts and front door check assembly.





40. REMOVE NO. 1 FRONT DOOR WEATHERSTRIP

(a) Using a clip remover, disengage the 18 clips and remove the front door weatherstrip.





Text in Illustration





41. REMOVE NO. 2 FRONT DOOR WEATHERSTRIP

(a) Using a clip remover, disengage the 8 clips and remove the No. 2 front door weatherstrip.





42. REMOVE FRONT DOOR PANEL CUSHION

(a) Using a clip remover, disengage the claw and remove the front door panel cushion.





43. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY Removal

44. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

45. REMOVE FRONT DOOR OUTSIDE STRIPE

46. REMOVE FRONT DOOR LOWER OUTSIDE STRIPE

47. REMOVE FRONT DOOR REAR OUTSIDE STRIPE

48. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

49. REMOVE FRONT DOOR SCUFF PLATE Removal

50. REMOVE FRONT DOOR OPENING TRIM COVER Removal

51. REMOVE COWL SIDE TRIM BOARD Removal

52. REMOVE FRONT DOOR PANEL SUB-ASSEMBLY

53. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING

54. REMOVE FRONT DOOR FRONT WINDOW FRAME MOULDING