Disassembly

DOOR / HATCH: REAR DOOR: DISASSEMBLY

1. REMOVE LUGGAGE COMPARTMENT FLOOR MAT Removal

2. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG

(a) Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug as shown in the illustration.

3. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

(a) except Wood Panel:

(1) Using a moulding remover, disengage the 2 clips, 6 claws and 2 guides as shown in the illustration.

(b) for Wood Panel:

(1) Using a moulding remover, disengage the 4 clips, 4 claws and 2 guides as shown in the illustration.

(c) Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

4. REMOVE REAR DOOR ARMREST COVER

(a) Remove the rear door armrest cover.

5. REMOVE NO. 1 REAR DOOR STIFFENER CUSHION

(a) Remove the screw and No. 1 rear door stiffener cushion.

6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

(a) Remove the 3 screws.

(b) Using a clip remover, disengage the 9 clips.

(c) Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

(d) Raise the rear door trim board sub-assembly to disengage the 3 claws and remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

(e) Disconnect the connector.

(f) Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Disengage the claw and 2 guides, and remove the rear door inside handle sub-assembly as shown in the illustration.

8. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP

(a) Using a screwdriver, disengage the 3 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

9. REMOVE REAR DOOR TRIM SEAL

(a) Using a clip remover, disengage the 6 clips and remove the rear door trim seal.

10. REMOVE REAR NO. 2 SPEAKER ASSEMBLY Removal

11. REMOVE REAR SPEAKER ASSEMBLY Removal

12. REMOVE REAR DOOR FRAME GARNISH

(a) Disengage the clip and remove the rear door frame garnish.

HINT
This garnish needs to be replaced with a new one because the clip will break when removing the rear door frame garnish.

13. REMOVE REAR DOOR ARMREST SET BRACKET

(a) Remove the 2 screws and rear door armrest set bracket.

14. REMOVE REAR DOOR SERVICE HOLE COVER

(a) Disengage the clamp.

(b) Disconnect the connector and remove the rear door service hole cover.

HINT
Remove any remaining butyl tape from the door.

15. REMOVE REAR DOOR CHECK COVER

(a) Remove the rear door check cover.

16. REMOVE REAR DOOR CHECK ASSEMBLY

(a) Remove the 3 bolts and rear door check assembly.

17. REMOVE NO. 1 REAR DOOR WEATHERSTRIP

(a) Using a clip remover, disengage the 21 clips and remove the No. 1 rear door weatherstrip.

Text in Illustration

18. REMOVE REAR DOOR GLASS RUN

(a) Remove the rear door glass run.

19. REMOVE NO. 2 REAR DOOR VENT SEAL

(a) Remove the No. 2 rear door vent seal.

20. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

(a) Loosen the temporary bolt.

Text in Illustration

(b) Remove the bolt and screw and rear door window division bar sub-assembly.

NOTICE:
When the rear door window division bar sub-assembly is removed, do not allow the rear door quarter window glass to fall.

(c) Remove the temporary bolt from the rear door window division bar sub-assembly.

21. REMOVE REAR DOOR QUARTER WINDOW GLASS

(a) Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.

(b) Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

22. REMOVE NO. 1 REAR DOOR VENT SEAL

(a) Remove the No. 1 rear door vent seal.

23. PRECAUTION (w/ Navigation System)

NOTICE:
After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

24. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL Removal

25. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

(a) Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

NOTICE:
Do not damage the door glass.

26. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY

(a) Using a screwdriver, remove the rear door glass channel sub-assembly.

Text in Illustration

HINT
Tape the screwdriver tip before use.

27. REMOVE REAR DOOR GLASS CHANNEL FILLER

(a) Remove the rear door glass channel filler.

28. REMOVE NO. 2 REAR DOOR STIFFENER CUSHION

(a) Remove the 2 bolts.

Text in Illustration

(b) Disengage the 2 guides and remove the No. 2 rear door stiffener cushion.

29. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY

(a) Disconnect the connector.

(b) Loosen the temporary bolt.

Text in Illustration

NOTICE:
Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

(c) Remove the 3 bolts.

(d) Remove the rear door window regulator assembly.

(e) Remove the temporary bolt from the rear door window regulator assembly.

30. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY

(a) Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly.

31. REMOVE REAR DOOR LOCK ASSEMBLY

(a) Disengage the rear door lock remote control cable assembly and rear door inside locking cable assembly.

(b) Using a T30 "TORX" socket wrench, remove the 3 screws.

(c) Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

(d) Remove the door lock wiring harness seal from the rear door lock assembly.

32. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) Using a screwdriver, disengage the claw.

HINT
Tape the screwdriver tip before use.

(b) Remove the rear door lock remote control cable assembly.

33. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) Using a screwdriver, disengage the 3 claws.

HINT
Tape the screwdriver tip before use.

(b) Remove the rear door inside locking cable assembly.

34. REMOVE REAR DOOR OUTSIDE HANDLE COVER

(a) Using a T30 "TORX" socket wrench, loosen the screw.

HINT
The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

(b) Disengage the claw and remove the rear door outside handle cover.

35. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

(a) Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

NOTICE:
The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

(b) Move the lever in the direction indicated by the arrow in the illustration.

36. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD

(a) Disengage the 3 claws and remove the rear door front outside handle pad.

37. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD

(a) Disengage the 2 claws and remove the rear door rear outside handle pad.

38. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Using a T30 "TORX" socket wrench, loosen the screw.

(b) Slide the rear door outside handle frame sub-assembly to disengage the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove it.

39. REMOVE NO. 2 REAR DOOR WEATHERSTRIP

(a) Using a clip remover, disengage the 4 clips and remove the No. 2 rear door weatherstrip.

40. REMOVE REAR DOOR PANEL CUSHION

(a) Using a clip remover, disengage the claw and remove the rear door panel cushion.

41. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

42. REMOVE NO. 3 REAR DOOR WEATHERSTRIP

HINT
When removing the No. 3 rear door weatherstrip, heat the vehicle body and No. 3 rear door weatherstrip using a heat light.

NOTICE:
Do not heat the vehicle body or No. 3 rear door weatherstrip excessively.

(a) Using a heat light, heat the No. 3 rear door weatherstrip.

Heating Temperature

(b) Remove the No. 3 rear door weatherstrip.

Text in Illustration

43. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY Removal

44. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

45. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

46. REMOVE REAR DOOR OUTSIDE STRIPE

47. REMOVE REAR DOOR LOWER OUTSIDE STRIPE