Removal

2GR-FSE ENGINE MECHANICAL: ENGINE UNIT: REMOVAL

1. REMOVE ENGINE HANGER

(a) Remove the 4 bolts and 2 engine hangers.





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2. REMOVE V-RIBBED BELT Removal

3. REMOVE NO. 2 ENGINE COVER

(a) Remove the 3 clips and clamp, then remove the No. 2 engine cover.





4. REMOVE NO. 1 ENGINE COVER

(a) Remove the 3 clips, then remove the No. 1 engine cover.





5. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Remove the bolt, plate and idler pulley.





6. REMOVE GENERATOR ASSEMBLY Removal

7. REMOVE COOLER COMPRESSOR ASSEMBLY Removal

8. REMOVE ENGINE MOUNTING BRACKET LH

(a) Disconnect the 2 clamps.





(b) Remove the 4 bolts and mounting bracket LH.

9. REMOVE ENGINE MOUNTING BRACKET RH

(a) Remove the 4 bolts and mounting bracket RH.





10. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

(a) Remove the 5 bolts, then remove the V-ribbed belt tensioner assembly.





11. REMOVE WATER PUMP PULLEY Removal

12. REMOVE ENGINE WIRE

(a) Remove the engine wire.

13. REMOVE INJECTOR DRIVER

(a) Remove the bolt, 2 nuts and injector driver.





14. REMOVE THROTTLE BODY Removal

15. REMOVE INTAKE AIR SURGE TANK ASSEMBLY Removal

16. REMOVE WATER HOSE JOINT

(a) Remove the bolt, and disconnect the 2 hoses and water hose joint.





17. REMOVE INTAKE MANIFOLD Removal

18. REMOVE FUEL TUBE SUB-ASSEMBLY

(a) Remove the 2 bolts and fuel tube sub-assembly.





19. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY Removal

20. REMOVE NO. 1 FUEL PIPE Removal

21. DISCONNECT NO. 2 FUEL PIPE Removal

22. REMOVE FUEL PUMP ASSEMBLY Removal

23. REMOVE NO. 3 FUEL PIPE SUB-ASSEMBLY Removal

24. REMOVE NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY Removal

25. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY Removal

26. REMOVE NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY Removal

27. REMOVE FUEL INJECTOR ASSEMBLY Removal

28. REMOVE V-BANK COVER BRACKET SUB-ASSEMBLY

(a) Remove the bolt and V-bank cover bracket.





29. REMOVE IGNITION COIL ASSEMBLY

(a) Remove the 6 bolts and 6 ignition coils.

30. REMOVE ENGINE OIL LEVEL SENSOR

(a) Remove the 4 bolts, then remove the oil level sensor and gasket.





31. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY

(a) Using a 24 mm deep socket wrench, remove the oil pressure switch.





32. REMOVE ENGINE COOLANT TEMPERATURE SENSOR

(a) Remove the temperature sensor.