Installation

A760E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION

1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY

(a) Using a vernier caliper and a straightedge, measure dimension A between the transmission contact surface of the engine *1 and the converter contact surface of the drive plate *2. (#)

NOTICE:
Make sure to deduct the thickness of the straightedge.

(b) Aligning the matchmarks on the transmission case and torque converter, engage the splines of the input shaft and turbine runner.

Text in Illustration

NOTICE:
Do not damage the oil seal.

HINT
Turn the torque converter clutch approximately 180°.

(d) Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch.

Text in Illustration

NOTICE:
Do not push on the torque converter when aligning the matchmarks.

(e) Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that B is greater than A (measured in step (#)).

Standard:

A + 1 mm (0.0394 in.) or more

2. INSTALL TRANSMISSION CONTROL SHAFT LEVER RH

(a) Install the transmission control shaft lever RH and spring washer to the park/neutral position switch assembly with the nut.

Text in Illustration

Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)

3. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

(a) Install the rear No. 1 engine mounting insulator to the automatic transmission assembly with the 4 bolts.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

4. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

(a) Confirm that 2 knock pins are on the transmission contact surface of the engine block before transmission installation.

(b) Apply clutch spline grease to the circumference of the crankshaft contact surface with the torque converter centerpiece.

Text in Illustration

Clutch spline grease:

Toyota Genuine Clutch Spline Grease or equivalent

Maximum spread:

About 1 g (0.0353 oz.)

(c) Install the automatic transmission assembly to the engine with the 9 bolts.

Text in Illustration

Bolts A and B - Torque : 71 Nm (724 kgf-cm, 52 ft-lbf)

Bolt C - Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)

NOTICE:
* Make sure that the mark is positioned as shown in the illustration.
* Do not use excess force to pry on the transmission assembly.

HINT

Bolt length

* Bolt A: 50 mm (1.97 in.)
* Bolt B: 70 mm (2.76 in.)
* Bolt C: 43 mm (1.69 in.)

5. INSTALL WATER BY-PASS HOSE

(a) Install the 2 water by-pass hoses to the transmission oil cooler.

Text in Illustration

(b) Install the water by-pass hose clamp with the bolt.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

6. INSTALL WIRE HARNESS

(a) Install the wire harness clamp to the automatic transmission assembly with the 2 bolts.

Text in Illustration

Bolt A - Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

Bolt B - Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

(b) Connect the park/neutral start position connector, transmission wire connector, and 2 transmission revolution sensor connectors.

Text in Illustration

HINT
Push up the lever until the claw of the transmission wire connector makes a connection sound.

Text in Illustration

7. INSTALL REAR ENGINE MOUNTING MEMBER

(a) Tilt up the automatic transmission assembly.

(b) Install the bolt and ground cable to the automatic transmission assembly.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

(c) Install the rear engine mounting member to the automatic transmission assembly with the 4 nuts.

Torque : 13 Nm (133 kgf-cm, 10 ft-lbf)

(d) Install the rear engine mounting member to the body with the 4 bolts.

Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)

8. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

(a) Temporarily tighten the floor shift gear shifting rod sub-assembly with the nut.

Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)

9. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT

(a) Turn the crankshaft to gain access to each bolt and install the 6 torque converter clutch setting bolts while holding the crankshaft pulley bolt with a wrench.

Text in Illustration

Torque : 41 Nm (418 kgf-cm, 30 ft-lbf)

NOTICE:
Install the black colored bolt first, and then the silver colored 5 bolts.

10. INSTALL FLYWHEEL HOUSING SIDE COVER

(a) Install the flywheel housing side cover to the engine.

NOTICE:
Make sure that the flywheel housing side cover is securely installed.

11. INSTALL STARTER ASSEMBLY Installation

12. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation

13. INSTALL NO. 3 ENGINE ROOM RELAY BLOCK Installation

14. INSTALL NO. 2 ENGINE UNDER COVER

15. INSTALL NO. 1 BODY MOUNTING BRACKET SUB-ASSEMBLY RH Installation

16. INSTALL NO. 1 BODY MOUNTING BRACKET SUB-ASSEMBLY LH Installation

17. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

HINT
Installation

18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation

19. ADD ENGINE COOLANT

HINT
Service and Repair

20. ADD AUTOMATIC TRANSMISSION FLUID

HINT
Service and Repair

21. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection

22. INSTALL INLET NO. 1 AIR CLEANER Installation

23. ADJUST SHIFT LEVER POSITION Adjustments

24. INSPECT SHIFT LEVER POSITION Initial Inspection and Diagnostic Overview

25. INSPECT FOR EXHAUST GAS LEAK

26. INSTALL ENGINE UNDER COVER

27. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

28. INSTALL ENGINE ROOM SIDE COVER LH Installation

29. INSTALL COOL AIR INTAKE DUCT SEAL Installation

30. CHECK AUTOMATIC TRANSMISSION SYSTEM PRECAUTION

HINT
After replacing the automatic transmission assembly, certain procedures are necessary Programming and Relearning.