Installation
WINDOW / GLASS: WINDSHIELD GLASS: INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) Using a brush or sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
Text in Illustration
Standard Dimension:
HINT
Only 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.
2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.
HINT
Only 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.
3. INSTALL WINDSHIELD OUTSIDE MOULDING
(a) Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install the new windshield outside moulding, as shown in the illustration.
Text in Illustration
Standard Dimension:
4. INSTALL WINDSHIELD GLASS ADHESIVE DAM
(a) Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
* Install the new adhesive dam along the ceramic notches.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install the new adhesive dam onto the windshield glass, as shown in the illustration.
Text in Illustration
Standard Dimension:
NOTICE:
Install the new adhesive dam along the dam reference line.
5. INSTALL WINDSHIELD GLASS
(a) Position the glass.
Text in Illustration
(1) Using suction cups, place the glass in the correct position.
(2) Check that the whole contact surface of the glass rim is perfectly even.
(3) Place reference marks between the glass and vehicle body.
NOTICE:
Check that the stoppers are attached to the vehicle body correctly.
HINT
When reusing the glass, check and correct the reference mark positions.
(4) Remove the glass.
(b) Using a brush, coat the exposed part of the vehicle body with Primer M.
Text in Illustration
NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer M for later use.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(c) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
Text in Illustration
Standard Dimension:
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
* Apply Primer G onto the ceramic notches.
* If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(d) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT
After cutting off the tip, use all adhesive within the time described in the table below.
Usage Time Frame:
(2) Load the sealer gun with the cartridge.
(3) Coat the glass with adhesive as shown in the illustration.
Text in Illustration
Standard Dimension:
(e) Install the glass.
(1) Using suction cups, position the glass so that the reference marks are aligned, and press it in gently along the rim. (When reusing the glass)
Text in Illustration
NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Check that the stoppers are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and glass.
(2) Using auction cups, position the glass so that the reference marks are aligned, and press it in gently along the rim. (When replacing the glass with a new one)
Text in Illustration
NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Check that the stoppers are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and glass.
(3) Lightly press the front surface of the glass to ensure a close fit.
HINT
Press the glass with force of 98 N (10 kgf, 22 lbf) or more.
(4) Using a scraper, remove any excess or protruding adhesive.
Text in Illustration
NOTICE:
Do not drive the vehicle for the time described in the table below.
Minimum Time:
HINT
Apply adhesive onto the glass rim.
(f) Connect each connector.
6. INSPECT FOR LEAK AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with a sealer gun.
7. TEMPORARILY TIGHTEN ROOF HEADLINING ASSEMBLY Installation
8. INSTALL VISOR HOLDER (for LH Side) Installation
9. INSTALL VISOR HOLDER (for RH Side)
HINT
Use the same procedure for the RH side and the LH side.
10. INSTALL ROOF HEADLINING ASSEMBLY Installation
11. INSTALL INNER REAR VIEW MIRROR ASSEMBLY Installation
12. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER Installation
13. INSTALL RAIN SENSOR TAPE (w/ Rain Sensor) Installation
14. INSTALL RAIN SENSOR (w/ Rain Sensor) Installation
15. INSTALL FRONT ROOF PROTECTOR LH Installation
16. INSTALL FRONT ROOF PROTECTOR RH
HINT
Use the same procedure for the RH side and the LH side.
17. INSTALL VISOR ASSEMBLY LH Installation
18. INSTALL VISOR BRACKET COVER (for LH Side) Installation
19. INSTALL VISOR ASSEMBLY RH
HINT
Use the same procedure for the RH side and the LH side.
20. INSTALL VISOR BRACKET COVER (for RH Side)
HINT
Use the same procedure for the RH side and the LH side.
21. INSTALL MAP LIGHT ASSEMBLY Installation
22. INSTALL FRONT PILLAR GARNISH LH Installation
23. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
24. INSTALL DOOR SCUFF PLATE ASSEMBLY LH Installation
25. INSTALL FRONT PILLAR GARNISH RH
HINT
Use the same procedure for the RH side and the LH side.
26. INSTALL FRONT DOOR OPENING TRIM COVER RH
HINT
Use the same procedure for the RH side and the LH side.
27. INSTALL DOOR SCUFF PLATE ASSEMBLY RH
HINT
Use the same procedure for the RH side and the LH side.
28. CLOSE METALTOP ROOF Installation
29. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
30. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
31. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
32. INSTALL FRONT WIPER ARM HEAD CAP Installation
33. INSTALL FRONT OUTER BODY PILLAR ASSEMBLY LH Installation
34. INSTALL ROOF DRIP SIDE FINISH MOULDING LH Installation
35. INSTALL FRONT OUTER BODY PILLAR ASSEMBLY RH
HINT
Use the same procedure for the RH side and the LH side.
36. INSTALL ROOF DRIP SIDE FINISH MOULDING RH
HINT
Use the same procedure for the RH side and the LH side.
37. INSTALL FRONT UPPER FENDER PROTECTOR LH Installation
38. INSTALL FRONT UPPER FENDER PROTECTOR RH
HINT
Use the same procedure for the RH side and the LH side.
39. INSTALL ENGINE ROOM SIDE COVER LH Installation
40. INSTALL ENGINE ROOM SIDE COVER RH Installation
41. INSTALL COOL AIR INTAKE DUCT SEAL Installation