Part 2

2UR-GSE ENGINE CONTROL: SFI SYSTEM: P1603, P1605: Engine Stall History
P1605 - Rough Idling (Continued)

21. CHECK HARNESS AND CONNECTOR (PURGE VSV - ECM)

(a) Disconnect the purge VSV connector.

(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance (Check for Open):

Standard Resistance (Check for Short):

HINT
- Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
- Make sure there is not an excessive amount of force applied to the wire harness.

(d) Reconnect the ECM connector.

(e) Reconnect the purge VSV connector.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR

OK -- REPLACE ECM Removal

22. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP/SPEED)

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump/Speed.

(e) Check whether the fuel pump operating sound occurs when performing the Active Test on the Techstream.

Standard:

Result:

HINT
- Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
- While performing the Active Test, make sure that there is no fuel leakage from the pipes, no signs that fuel has leaked, and no fuel smell.
- If the fuel pump (for low pressure) operating noise is abnormal, proceed to step 23.

B -- CHECK FUEL SYSTEM
A -- Continue to next step.

23. INSPECT FUEL PUMP (FOR LOW PRESSURE)

(a) Inspect the fuel pump (for low pressure) Inspection.

NG -- REPLACE FUEL PUMP (FOR LOW PRESSURE) Removal

OK -- CHECK FUEL PUMP CONTROL CIRCUIT Fuel Pump Control Circuit

24. CHECK FUEL SYSTEM

(a) Check for foreign matter such as iron particles around the fuel pump (for low pressure) (fuel pump, fuel pump filter and inside the fuel tank), and for signs that the fuel pump (for low pressure) was stuck.

Result:

HINT
If there is foreign matter such as iron particles on the fuel pump (for low pressure), fuel filter or fuel tank, remove the foreign matter.

B -- REPLACE MALFUNCTIONING PARTS

A -- REPAIR OR REPLACE FUEL SYSTEM

25. READ FREEZE FRAME DATA

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Freeze Frame Data.

Result:

HINT
- Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data.
- *1: If the mass air flow meter is malfunctioning and incorrectly measures the intake air volume to be higher than the actual intake air volume of air flowing through the intake air surge tank assembly, the freeze frame data will show a high Calculate Load value.
- *2: As the air fuel ratio sensor output is low before the sensor warms up, the value at that time cannot be used for diagnosis. If the air fuel ratio sensor is malfunctioning and constantly outputs a value indicating the air-fuel ratio is rich, the actual air-fuel ratio will become lean and the engine may stall.

B -- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME FOR A/F SENSOR)

C -- READ FREEZE FRAME DATA
A -- Continue to next step.

26. CHECK MASS AIR FLOW METER

(a) Remove the mass air flow meter Removal.

(b) Check for foreign matter in the air flow passage of the mass air flow meter.

Result:

(c) Install the mass air flow meter Installation.

HINT
Even if the results are normal, the mass air flow meter may have been malfunctioning. Continue this inspection procedure until step 34, and if there are no problems with other parts, replace the mass air flow meter (refer to step 57).

B -- READ FREEZE FRAME DATA

A -- REPLACE MASS AIR FLOW METER Removal

27. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME FOR A/F SENSOR)

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Start the engine, turn off all accessory switches and warm up the engine until the engine coolant temperature stabilizes.

(d) Idle the engine.

(e) Turn the Techstream on.

(f) Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Volume / AFS Voltage B1S1, AFS Voltage B2S1, O2S B1S2 and O2S B2S2.

(g) Read the output voltage from the air fuel ratio sensor when increasing and decreasing the fuel injection volume.

Standard:

Result:

HINT
- The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.
- Even if the results are normal, the air fuel ratio sensor may have been malfunctioning. Continue this inspection procedure until step 34, and if there are no problems with other parts, replace the air fuel ratio sensor (refer to step 57).

B -- READ FREEZE FRAME DATA
A -- Continue to next step.

28. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR POWER SOURCE)

(a) Disconnect the air fuel ratio sensor connector.

(b) Turn the engine switch on (IG).

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

HINT
- Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
- Make sure there is not an excessive amount of force applied to the wire harness.

(d) Reconnect the air fuel ratio sensor connector.

NG -- CHECK AIR FUEL RATIO SENSOR POWER SOURCE CIRCUIT P0031
OK -- Continue to next step.

29. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM)

(a) Disconnect the air fuel ratio sensor connector.

(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance (Check for Open):

Standard Resistance (Check for Short):

HINT
- Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
- Make sure there is not an excessive amount of force applied to the wire harness.

(d) Reconnect the ECM connector.

(e) Reconnect the air fuel ratio sensor connector.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR

OK -- REPLACE AIR FUEL RATIO SENSOR Removal

30. READ FREEZE FRAME DATA

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Freeze Frame Data.

Result:

HINT
- *1: A long time had elapsed after stopping the engine.
- *2: A long time had not elapsed after stopping the engine.

B -- READ FREEZE FRAME DATA
A -- Continue to next step.

31. READ FREEZE FRAME DATA

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Freeze Frame Data.

Result:

HINT
This step is not directly related to engine stall.

B -- INSPECT ENGINE COOLANT TEMPERATURE SENSOR

C -- CLEAR DTC
A -- Continue to next step.

32. INSPECT WATER INLET WITH THERMOSTAT

HINT
For the water inlet with thermostat inspection, refer to the following procedures Testing and Inspection.

Result:

HINT
This step is not directly related to engine stall.

B -- INSPECT ENGINE COOLANT TEMPERATURE SENSOR

A -- REPLACE WATER INLET WITH THERMOSTAT Removal

33. READ FREEZE FRAME DATA

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Freeze Frame Data.

Result:

HINT
*: Use an actual outside temperature estimated from the Initial Intake Air, Ambient Temp for A/C, and (if possible) the weather when the DTC was detected.

B -- CLEAR DTC
A -- Continue to next step.

34. INSPECT ENGINE COOLANT TEMPERATURE SENSOR

HINT
For the engine coolant temperature sensor inspection, refer to the following procedures Testing and Inspection.

Result:

HINT
Even if the results are normal, the engine coolant temperature sensor may have been malfunctioning. If there are no problems with other parts, replace the engine coolant temperature sensor (refer to step 57).

B -- REPLACE MALFUNCTIONING PARTS

A -- REPLACE ENGINE COOLANT TEMPERATURE SENSOR Removal

35. READ FREEZE FRAME DATA

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Freeze Frame Data.

Result:

HINT
- Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data.
- *1: If the throttle body assembly has a temporary problem in which it cannot fully close, the intake air volume and engine speed increase. As a result, the ISC learning amount becomes less than the standard. At this time, if the throttle body assembly returns to normal and fully closes, the intake air volume will be insufficient and the engine may stall.
- *2: If carbon accumulates on the throttle body assembly and the intake air volume decreases, the ISC learning amount is increased to maintain the idling speed. If this situation continues, the ISC learning amount reaches the upper limit, the idling speed cannot be maintained causing idling to become unstable, and the engine may stall.

B -- CHECK THROTTLE BODY ASSEMBLY

C -- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE VVT-IE LINEAR)
A -- Continue to next step.

36. CHECK THROTTLE BODY ASSEMBLY

(a) Check for foreign matter and signs that the throttle body assembly was stuck, and also check that the valve and shaft move smoothly during operation.

Result:

HINT
Even if the results are normal, the throttle body assembly may have been malfunctioning. Continue this inspection procedure until step 42, and if there are no problems with other parts, replace the throttle body assembly (refer to step 57).

B -- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE VVT-IE LINEAR)

A -- CLEAN OR REPLACE THROTTLE BODY ASSEMBLY Removal

38. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE VVT-IE LINEAR)

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Turn the Techstream on.

(d) Start the engine and warm it up.

(e) Enter the following menus: Powertrain / Engine / Active Test / Control the VVT-iE Linear (Bank 1) or Control the VVT-iE Linear (Bank 2).

(f) Monitor VVT-iE Aim Angle #1 and VVT Change Angle #1 or VVT-iE Aim Angle #2 and VVT Change Angle #2.

(g) Perform the Active Test operation with the engine speed at 1500 rpm.

OK:

HINT
- When viewed from the rear of the engine assembly, bank 1 is on the left side and bank 2 is on the right side.
- Juggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.

NG -- CHECK VVT-IE SYSTEM On-Vehicle Inspection
OK -- Continue to next step.

39. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE VVT EXHAUST LINEAR)

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Turn the Techstream on.

(d) Start the engine and warm it up.

(e) Enter the following menus: Powertrain / Engine / Active Test / Control the VVT Exhaust Linear (Bank 1) or Control the VVT Exhaust Linear (Bank 2).

(f) Check the engine speed while operating the camshaft timing oil control valve using the Techstream.

OK:

HINT
- Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
- When the results of the inspection using the Active Test are normal but the camshaft timing oil control valve operating noise is abnormal, check the camshaft timing oil control valve for any signs of problems.
- If the camshaft timing oil control valve is stuck on, the valve overlap increases and combustion worsens due to the internal EGR which may cause rough idle or cause the engine to stall.

NG -- REPLACE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Removal
OK -- Continue to next step.

40. READ FREEZE FRAME DATA

(a) Connect the Techstream to the DLC3.

(b) Turn the engine switch on (IG).

(c) Using the Techstream, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored Freeze Frame Data.

Result: