Installation
WINDOW / GLASS: BACK WINDOW GLASS: INSTALLATION
1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type)
(a) Using a brush or sponge, coat the application area of the No. 2 back window glass stoppers with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 2 new No. 2 back window glass stoppers onto the back window glass, as shown in the illustration.
Standard Dimension:
HINT
Only 2-piece type No. 2 back window glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type)
(a) Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.
HINT
Only 2-piece type No. 1 back window glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
3. INSTALL BACK WINDOW GLASS DAM
(a) Using a brush or sponge, coat the application area of back window glass dam with Primer G.
NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Do not apply too much primer.
(b) Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in the illustration.
Standard Dimension:
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
4. INSTALL NO. 1 BACK WINDOW MOULDING
(a) Using a brush or sponge, coat the application area of No. 1 back window moulding with Primer G.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
* Do not apply too much primer.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install a new moulding onto the back window glass as shown in the illustration.
NOTICE:
Align the joint of the new moulding with the ceramic notch.
5. INSTALL BACK WINDOW GLASS
(a) Position the back window glass assembly.
(1) Using suction cups place the back window glass assembly in the correct position.
(2) Check that the whole contact surface of the back window glass rim is perfectly even.
(3) Align the matchmarks on the back window glass and vehicle body.
NOTICE:
Check that the back window glass stoppers are attached to the vehicle body correctly.
(4) Remove the back window glass assembly.
(b) Using a brush, coat the installation surface on the vehicle body with Primer M.
NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer M for later use.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(c) Using a brush or sponge, coat the adhesive application area with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(d) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT
After cutting off the tip, use all adhesive within the time described in the table below.
Usage Time Frame:
(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the back window glass as shown in the illustration.
Standard Dimension:
(e) Install the back window glass assembly.
(1) Using suction cup position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.
NOTICE:
* Check that the back window glass stoppers are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and back window glass.
(2) Lightly press the front surface of the back window glass to ensure a close fit.
HINT
Press the glass with force of 98 N (10 kgf, 22 lbf) or more.
(3) Hold the back window glass using protective tape until the applied adhesive becomes hard.
NOTICE:
Do not drive the vehicle for the time described in the table below.
Minimum Time:
(f) Connect the 2 back window defogger connectors.
6. INSPECT FOR LEAKS AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
7. INSTALL AMPLIFIER ANTENNA ASSEMBLY Installation
8. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof) Installation
9. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof) Installation
10. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
11. INSTALL COAT HOOK Installation
12. INSTALL SPOT LIGHT ASSEMBLY Installation
13. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY Installation
14. INSTALL CENTER STOP LIGHT SET Installation
15. INSTALL ROOF SIDE INNER GARNISH LH Installation
16. INSTALL ROOF SIDE INNER GARNISH RH
HINT
Use the same procedure for the RH side and the LH side.
17. INSTALL REAR SEAT SIDE GARNISH LH Installation
18. INSTALL REAR SEAT SIDE GARNISH RH
HINT
Use the same procedure for the RH side and the LH side.
19. INSTALL REAR DOOR SCUFF PLATE LH Installation
20. INSTALL REAR DOOR SCUFF PLATE RH
HINT
Use the same procedure for the RH side and the LH side.
21. INSTALL REAR SEATBACK ASSEMBLY Installation
22. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
23. INSTALL REAR SEAT HEADREST ASSEMBLY LH
24. INSTALL REAR SEAT HEADREST ASSEMBLY RH