Removal and Installation

WATER PUMP

Removal and Installation


WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure engine coolant escaping from the radiator. Wrap a thick cloth around the radiator cap. Slowly turn it a quarter of a turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.

REMOVAL

1.Disconnect battery negative terminal. Removal and Replacement.
2.Remove reservoir tank. Component.
3.Drain engine coolant from radiator. Changing Engine Coolant.

CAUTION:
Perform this step when the engine is cold.
4.Remove front fender protector (RH). Removal And Installation.
5.Remove drive belt. Removal And Installation.
6.Remove generator. Service and Repair.
7.Remove radiator hose (lower). Component.
8.Remove water pump.

CAUTION:
- Handle water pump vane so that it does not contact any other parts.
- Water pump cannot be disassembled and must be replaced as a unit.

INSPECTION AFTER REMOVAL






- Visually check for significant dirt or rust on the water pump body and vane (A).
- Check that the vane shaft turns smoothly by hand and is not excessively loose.
- Replace the water pump assembly if the water pump does not perform properly.

INSTALLATION

Installation is in the reverse order of removal.

INSPECTION AFTER INSTALLATION

- Check that the reservoir tank cap is tightened.
- Check for engine coolant leaks. Inspection.
- Start and warm up the engine.
- Visually check for engine coolant leaks.