- Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the transmission.
^ For the specific step listed below, refer to the hyperlink for that step.
^ For the complete list of procedures, refer to "Repair Instruction". Repair Instructions




Overhaul Procedure:
[ ] Torque Converter Removal. Torque Converter Removal
[ ] Transaxle Holding Fixture Assemble. Transaxle Holding Fixture Assemble
[ ] Stub Shaft Removal. Stub Shaft Removal
[ ] Vehicle Speed Sensor Removal. Vehicle Speed Sensor Removal
[ ] Oil Pan and Gasket Removal. Oil Pan and Gasket Removal
[ ] Oil Filter/Seal, Oil Level Control Valve Removal. Oil Filter/Seal, Oil Level Control Valve Removal
[ ] Oil Feed Pipes Removal. Oil Feed Pipes Removal
[ ] Inter 4TH Servo Removal. Inter 4TH Servo Removal
[ ] Low/Reverse Servo Removal. Low/Reverse Servo Removal
[ ] Case Side Cover Removal. Case Side Cover Removal

[ ] Oil Pump and Oil Pump Shaft Removal. Oil Pump and Oil Pump Shaft Removal
[ ] Wire Harness Disconnect. Wire Harness Disconnect
[ ] Pressure Switch Assembly Removal. Pressure Switch Assembly Removal
[ ] Control Valve Body Assembly and Gasket Removal. Control Valve Body Assembly and Gasket Removal
[ ] Spacer Plate and Gasket Removal. Spacer Plate and Gasket Removal
[ ] Checkball Removal. Checkball Removal
[ ] Manual Valve Clip Removal. Manual Valve Clip Removal
[ ] Channel Plate and Gasket Removal. Channel Plate and Gasket Removal
[ ] Accumulator Spring Removal. Accumulator Spring Removal
[ ] Output Shaft Sleeve Removal. Output Shaft Sleeve Removal

[ ] Drive, Driven Sprockets, Drive Line Removal. Drive, Driven Sprockets, Drive Link Removal
[ ] Input Speed Sensor Removal. Input Speed Sensor Removal
[ ] Wiring Harness Removal. Wiring Harness Removal
[ ] Driven Sprocket Support Assembly Removal. Driven Sprocket Support Assembly Removal
[ ] 2ND Clutch Plates Removal. 2ND Clutch Plates Removal
[ ] Reverse Input Clutch Housing Removal. Reverse Input Clutch Housing Removal
[ ] Intermediate 4TH Band Removal. Intermediate 4TH Band Removal
[ ] Direct/Cost Clutch and Reaction Gear Set Removal. Direct/Cost Clutch and Reaction Gear Set Removal
[ ] Input Carrier and Reaction Gear Assembly Removal. Input Carrier and Reaction Gear Assembly Removal
[ ] Input Internal Gear, Forward Clutch Hub Removal. Input Internal Gear, Forward Clutch Hub Removal

[ ] Forward Clutch and Low/Reverse Band Removal. Forward Clutch and Low/Reverse Band Removal
[ ] Forward Clutch Support, Low Roller Clutch Removal. Forward Clutch Support, Low Roller Clutch Removal
[ ] Output Shaft and Final Drive Assembly Removal. Output Shaft and Final Drive Assembly Removal
[ ] Final Drive Internal Gear Removal. Final Drive Internal Gear Removal
[ ] Manual Shaft, Detent Lever, Park Lock Removal. Manual Shaft, Detent Lever, Park Lock Removal
[ ] Transaxle Cooler Line Seals Removal. Transaxle Cooler Line Seals Removal
[ ] Torque Converter Seal Removal. Torque Converter Seal Removal
[ ] Drive Sprocket Support Removal. Drive Sprocket Support Removal
[ ] Right Hand Axle Seal Removal. Right Hand Axle Seal Removal
[ ] Case Inspection. Case Inspection

[ ] Actuator Guide Replacement. Actuator Guide Replacement
[ ] Drive Sprocket Support Installation. Drive Sprocket Support Installation
[ ] Torque Converter Seal Installation. Torque Converter Seal Installation
[ ] Transaxle Cooler Line Seals Installation. Transaxle Cooler Line Seals Installation
[ ] Manual Shaft, Detent Lever, Park Lock Installation. Manual Shaft, Detent Lever, Park Lock Installation
[ ] Final Drive Assembly Disassemble. Final Drive Assembly Disassemble
[ ] Final Drive Assembly Assemble. Final Drive Assembly Assemble
[ ] Final Drive Pinion End Play Check. Final Drive Pinion End Play Check
[ ] Fretting Ring, Final Drive Internal Gear Install. Fretting Ring, Final Drive Internal Gear Install
[ ] Final Drive and Differential Assembly Install. Final Drive and Differential Assembly Install

[ ] Forward Clutch Support, Low Roller Clutch Disssemble. Forward Clutch Support, Low Roller Clutch Dissemble
[ ] Forward Clutch Support, Low Roller Clutch Assemble. Forward Clutch Support Low Roller Clutch Assemble
[ ] Forward Clutch Support, Low Roller Clutch Install. Forward Clutch Support, Low Roller Clutch Install
[ ] Forward Clutch Disassemble. Forward Clutch Disassemble
[ ] Forward Clutch Assemble. Forward Clutch Assemble
[ ] Forward Clutch Functional Air Check. Forward Clutch Functional Air Check
[ ] Low/Reverse Band Install. Low/Reverse Band Install
[ ] Forward Clutch Installation. Forward Clutch Installation
[ ] Input Internal Gear, Forward Clutch Disassemble. Input Internal Gear, Forward Clutch Disassemble
[ ] Input Internal Gear, Forward Clutch Hub Assemble. Input Internal Gear, Forward Clutch Hub Assemble

[ ] Input Internal Gear, Forward Clutch Hub Install. Input Internal Gear, Forward Clutch Hub Install
[ ] Reaction Internal Gear, Input Carrier Disassemble. Reaction Internal Gear, Input Carrier Disassemble
[ ] Input Carrier Pinion Gear Clearance Check. Input Carrier Pinion Gear Clearance Check
[ ] Reaction Internal Gear, Input Carrier Assemble. Reaction Internal Gear, Input Carrier Assemble
[ ] Reaction Internal Gear, Input Carrier Install. Reaction Internal Gear, Input Carrier Install
[ ] Direct Coast Clutch, Reaction Carrier Disassemble. Direct Coast Clutch, Reaction Carrier Disassemble
[ ] Reaction Carrier Pinion Clearance Check. Reaction Carrier Pinion Clearance Check
[ ] Direct/Coast Clutch, Reaction Carrier Assemble. Direct/Coast Clutch, Reaction Carrier Assemble
[ ] Direct and Coast Clutch Functional Air Checks. Direct and Coast Clutch Functional Air Checks
[ ] Direct Coast Clutch, Reaction Carrier Install. Direct Coast Clutch, Reaction Carrier Install

[ ] Selective Washer Measurement and Installation. Selective Washer Measurement and Installation
[ ] Reverse Input and 2ND Roller Clutch Disassemble. Reverse Input and 2ND Roller Clutch Disassemble
[ ] Reverse Input and 2ND Roller Clutch Assemble. Reverse Input and 2ND Roller Clutch Assemble
[ ] Reverse Clutch Functional Air Check. Reverse Clutch Functional Air Check
[ ] Reverse Input and 2ND Roller Clutch Install. Reverse Input and 2ND Roller Clutch Install
[ ] Intermediate 4TH Band Assembly Install. Intermediate 4TH Band Assembly Install
[ ] 2ND Clutch Plate Installation. 2ND Clutch Plate Installation
[ ] Driven Sprocket Assembly Disassemble. Driven Sprocket Assembly Disassemble
[ ] Drive Sprocket Support Assemble. Drive Sprocket Support Assemble
[ ] 2ND Clutch Functional Air Check. 2ND Clutch Functional Air Check

[ ] Driven Sprocket Support Assembly Installation. Driven Sprocket Support Assembly Installation
[ ] Wiring Harness Installation. Wiring Harness Installation
[ ] Input Speed Sensor Install. Input Speed Sensor Install
[ ] Drive, Driven Sprockets and Drive Link Disassemble. Drive, Driven Sprockets and Drive Link Disassemble
[ ] Drive, Driven Sprockets and Drive Link Assemble. Drive, Driven Sprockets and Drive Link Assemble
[ ] Drive, Driven Sprockets and Drive Link Install. Drive, Driven Sprockets and Drive Link Install
[ ] Channel Plate Assembly Disassemble. Channel Plate Assembly Disassemble
[ ] Channel Plate Assembly Assemble. Channel Plate Assembly Assemble
[ ] Accumulator Springs Install. Accumulator Springs Install
[ ] Channel Plate Assembly Installation. Channel Plate Assembly Installation

[ ] Manual Valve Install. Manual Valve Install
[ ] Checkballs Installation. Checkballs Installation
[ ] Spacer Plate and Gaskets Install. Spacer Plate and Gaskets Install
[ ] Control Valve Body Disassemble. Control Valve Body Disassemble
[ ] Control Valve Body Assemble. Control Valve Body Assemble
[ ] Control Valve Assembly and Pressure Switch Install. Control Valve Assembly and Pressure Switch Install
[ ] Wiring Harness Assembly Connect. Wiring Harness Assembly Connect
[ ] Oil Pump Clean and Inspect. Oil Pump Clean and Inspect
[ ] Oil Pump Assembly Installation. Oil Pump Assembly Installation
[ ] Side Cover/Gaskets, Disassemble, Assemble, Install. Side Cover/Gaskets, Disassemble, Assemble, Install

[ ] Output Shaft Sleeve Assemble. Repair Instructions
[ ] Output Shaft and Sleeve Assembly Install. Repair Instructions
[ ] Side Cover Axle Seal Install. Side Cover Axle Seal Install
[ ] Stub Shaft Sleeve Assemble and Install. Stub Shaft Sleeve Assemble and Install
[ ] Right Hand Axle Seal Assemble. Right Hand Axle Seal Assemble
[ ] Vehicle Speed Sensor Installation. Vehicle Speed Sensor Installation
[ ] Inter 4TH Servo Disassemble, Assemble, and Install. Inter 4TH Servo Disassemble, Assemble, and Install
[ ] Low/Reverse Servo Disassemble, Assemble, Install. Low/Reverse Servo Disassemble, Assemble, Install
[ ] Oil Feed Pipes Assemble. Oil Feed Pipes Assemble
[ ] Filter Assembly and Seal Install. Filter Assembly and Seal Install

[ ] Oil Level Control Valve Install. Oil Level Control Valve Install
[ ] Oil Pan and Gasket Install. Oil Pan and Gasket Install
[ ] Torque Converter Installation. Torque Converter Installation