Installation

3MZ-FE ENGINE MECHANICAL: ENGINE UNIT: INSTALLATION

INSTALLATION

1. INSTALL KNOCK CONTROL SENSOR Installation

2. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY






(a) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent






(b) Using a 24 mm deep socket wrench, install the oil pressure switch.
Torque: 15 Nm (153 kgf-cm, 11 ft-lbf)
3. INSTALL THERMOSTAT Installation

4. INSTALL INLET WATER Installation

5. INSTALL INLET WATER PIPE Installation

6. INSTALL NO. 2 INTAKE AIR CONNECTOR BRACKET






(a) Install the No. 2 intake air connector bracket with the 2 bolts. Using several steps, tighten the bolts uniformly in the sequence shown in the illustration.
Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)
7. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET
(a) Temporarily install the No. 1 mounting bracket with the 4 bolts.






(b) Install the mounting bracket by tightening the 4 bolts in the order shown in the illustration.
Torque: 25 Nm (255 kgf-cm, 18 ft-lbf)
8. INSTALL ENGINE MOUNTING STAY BRACKET






(a) Install the engine mounting stay bracket with the bolt and nut.
Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)
9. INSTALL ENGINE MOUNTING BRACKET RH






(a) Install the 3 bolts and engine mounting bracket RH.
Torque: 54 Nm (551 kgf-cm, 40 ft-lbf)
10. INSTALL NO. 2 MANIFOLD STAY
(a) Install the 2 bolts and No. 2 manifold stay.
Torque: 49 Nm (500 kgf-cm, 36 ft-lbf)
11. INSTALL NO. 2 EXHAUST MANIFOLD CONVERTER Installation

12. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR Installation

13. INSTALL NO. 3 MANIFOLD CONVERTER INSULATOR Installation

14. INSTALL IGNITION COIL ASSEMBLY Installation

15. INSTALL OUTLET WATER Installation

16. INSTALL INTAKE MANIFOLD Installation

17. INSTALL INTAKE AIR SURGE TANK Installation

18. INSTALL EMISSION CONTROL VALVE SET Installation

19. INSTALL NO. 2 ENGINE HANGER






(a) Install the No. 2 engine hanger with the 2 bolts in the correct direction shown in the illustration.
Torque: 20 Nm (200 kgf-cm, 14 ft-lbf)
HINT: Part No. is shown in the table below.





20. REMOVE ENGINE STAND