Installation

BRAKE CONTROL: BRAKE PEDAL STROKE SENSOR: INSTALLATION

INSTALLATION
NOTE: While the battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the battery is connected.

1. INSTALL BRAKE PEDAL STROKE SENSOR
NOTE: Do not drop the sensor. If the sensor has been dropped, replace the brake pedal stroke sensor with a new one.

(a) When installing a new brake pedal stroke sensor assembly:
NOTE: Do not break the sensor lever set pin before installing the brake pedal stroke sensor with the bolts. If the sensor lever set pin breaks while tightening a bolt, do not use that sensor.





(1) Connect the sensor connector.
(2) Install a new sensor with the 2 bolts.
Torque: 9.3 Nm (95 kgf-cm, 82 in-lbf)
NOTICE:
- Engage the sensor lever with the brake pedal groove.
- Check that there is no foreign matter attached to the contact surface of the sensor.
- Check that the tip of the sensor lever is protruding from the brake pedal groove.
(3) Firmly depress the brake pedal and break the sensor lever set pin.
(4) Remove the broken lever set pin.
(b) When reusing the brake pedal stroke sensor assembly:
(1) Connect the sensor connector.





(2) Temporarily install the sensor with the 2 bolts.

NOTE:
- Engage the sensor lever with the brake pedal groove.
- Check that there is no foreign matter attached to the contact surface of the sensor.
(3) Connect the cable to the negative battery terminal.
(4) Connect the Techstream to the DLC3.





(5) Turn the power switch on (IG). Reading the value of the stroke sensor shown in Data List, turn the sensor slowly to the right and left to adjust the output voltage to the standard voltage.
Standard voltage:





(6) Tighten the 2 bolts.
Torque: 9.3 Nm (95 kgf-cm, 82 in-lbf)
NOTE: Do not depress the brake pedal after turning the power switch on (IG).
(7) Disconnect the cable from the negative battery terminal.
(8) Disconnect the Techstream.
2. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation

3. INSTALL COWL SIDE TRIM SUB-ASSEMBLY Installation Part 1, Step 1-65

4. INSTALL FRONT DOOR SCUFF PLATE LH Installation Part 1, Step 1-65

5. INSTALL SERVICE PLUG GRIP

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Repair Instruction - Initialization

7. CHECK AND CLEAR DTC
(a) Check and clear the DTCs Reading and Clearing Diagnostic Trouble Codes.
8. PERFORM LINEAR VALVE OFFSET LEARNING
(a) Perform linear valve offset learning Initialization.